Ford Mustang (1999-2004) Service Manual: Bypass Tube - Cobra

Material

Item Specification
Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1

Removal and Installation

1. Drain the engine coolant. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

2. Disconnect the radiator upper hose and the radiator lower hose.

Bypass Tube - Cobra

3. Remove the supercharger belt. For additional information, refer to Section.

4. Disconnect the engine coolant temperature sensor electrical connector and unclip the wiring harness from the stud.

Bypass Tube - Cobra

5. NOTE: LH is shown, RH is similar.

Remove the coolant bypass nuts.

Bypass Tube - Cobra

6. NOTE: LH is shown, RH is similar.

Remove the bolts and the coolant bypass tube.

Bypass Tube - Cobra

7. NOTE: Install new bypass tube O-rings and lubricate them, using premium engine coolant.

To install, reverse the removal procedure.

8. Fill and bleed the engine cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

    Bypass Tube - 3.8L
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation 1. Drain the engine coola ...

    Bypass Tube - Mach I
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation 1. Remove the air intake ...

    Other materials:

    Functionality
    With the ignition switch in the RUN position, voltage is applied through the warning indicator I circuit 904 (LG/RD) to the voltage regulator. This turns the regulator on, allowing current to flow from battery sense A circuit 36 (YE/WH) to the genera ...

    Radiator
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation NOTE: Radiator removal and installation is similar for both 3.8L and 4.6L vehicles. ...

    Brake Disc Machining
    Special Tool(s) Gauge, Clutch Housing 308-021 (T75L-4201-A) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equiv ...