Ford Mustang (1999-2004) Service Manual: Bypass Tube - Cobra

Material

Item Specification
Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1

Removal and Installation

1. Drain the engine coolant. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

2. Disconnect the radiator upper hose and the radiator lower hose.

Bypass Tube - Cobra

3. Remove the supercharger belt. For additional information, refer to Section.

4. Disconnect the engine coolant temperature sensor electrical connector and unclip the wiring harness from the stud.

Bypass Tube - Cobra

5. NOTE: LH is shown, RH is similar.

Remove the coolant bypass nuts.

Bypass Tube - Cobra

6. NOTE: LH is shown, RH is similar.

Remove the bolts and the coolant bypass tube.

Bypass Tube - Cobra

7. NOTE: Install new bypass tube O-rings and lubricate them, using premium engine coolant.

To install, reverse the removal procedure.

8. Fill and bleed the engine cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

    Bypass Tube - 3.8L
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation 1. Drain the engine coola ...

    Bypass Tube - Mach I
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation 1. Remove the air intake ...

    Other materials:

    Principles of Operation
    The vehicle has two module communications networks. The standard corporate protocol (SCP) which is an unshielded twisted pair cable (data bus plus, Circuit 914 [TN/OG] and data bus minus, Circuit 915 [PK/LB]), and the international standards organization ...

    Installation
    1. Install the upper intake manifold gasket. 2. Install the intake manifold and bolts in the sequence shown. 3. Install the PCV valve-to-intake manifold tube. 4. Connect the vacuum hoses and the electrical connector to the EGR vacuum regulator soleno ...

    Fuel Pressure Sensor
    Material Item Specification Super Premium SAE 5W-20 Motor Oil XO-5W20-DSP or equivalent WSS-M2C914- A Removal WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related compo ...