Ford Mustang (1999-2004) Service Manual: Bypass Tube - Cobra

Material

Item Specification
Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1

Removal and Installation

1. Drain the engine coolant. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

2. Disconnect the radiator upper hose and the radiator lower hose.

Bypass Tube - Cobra

3. Remove the supercharger belt. For additional information, refer to Section.

4. Disconnect the engine coolant temperature sensor electrical connector and unclip the wiring harness from the stud.

Bypass Tube - Cobra

5. NOTE: LH is shown, RH is similar.

Remove the coolant bypass nuts.

Bypass Tube - Cobra

6. NOTE: LH is shown, RH is similar.

Remove the bolts and the coolant bypass tube.

Bypass Tube - Cobra

7. NOTE: Install new bypass tube O-rings and lubricate them, using premium engine coolant.

To install, reverse the removal procedure.

8. Fill and bleed the engine cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

    Bypass Tube - 3.8L
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation 1. Drain the engine coola ...

    Bypass Tube - Mach I
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation 1. Remove the air intake ...

    Other materials:

    Pinpoint Tests
    NOTE: Reinstall or install new evaporative emission hose clamps removed or damaged during testing procedures. PINPOINT TEST A: DTC P0442 SMALL LEAK IN EVAP SYSTEM Test Step Result / Action to Take NOTE: Condition P0442 DTC set: less than 0.62 ...

    On-board Diagnostics (OBD-II)
    Your vehicle is equipped with a computer that monitors the engine’s emission control system. This system is commonly known as the on-board diagnostics system (OBD-II). The OBD-II system protects the environment by ensuring that your vehicle continues to meet ...

    Removal
    1. Remove the A/C compressor (19703). For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section. 2. Remove the bolt. 1. Hold the A/C disc and hub assembly (19D786) with the special ...