Ford Mustang (1999-2004) Service Manual: Bypass Tube - Mach I

Material

Item Specification
Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1

Removal and Installation

1. Remove the air intake scoop and bracket. For additional information, refer to Section.

2. Drain the engine coolant. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

3. Disconnect the upper radiator hose from the bypass tube.

Bypass Tube - Mach I

4. Disconnect the lower radiator hose.

Bypass Tube - Mach I

5. Disconnect the engine temperature control (ECT) sensor electrical connector.

Bypass Tube - Mach I

6. Remove the bolts and the bypass tube.

Bypass Tube - Mach I

7. NOTE: Do not cut the O-ring seal during tube installation into cylinder heads or engine coolant leakage may occur.

NOTE: Wipe the O-ring sealing surface on the cylinder heads with a soft cloth, if necessary and lubricate the O-ring seal. Use premium engine coolant.

To install, reverse the removal procedure

8. Fill the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

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    Water Pump - 3.8L
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation 1. Drain the engine coola ...

    Other materials:

    Selector Lever
    Removal 1. Remove the shifter top control panel. 2. Disconnect the electrical connectors. 3. Remove the shifter bezel. 4. Remove the bulb from the bezel. 5. Disconnect the TCS connector. 6. CAUTION: Extra force may be needed to lift up on the handl ...

    Principles of Operation
    NOTE: Battery power and ground must be remove before disconnecting the GEM connectors to avoid setting false codes. Power Locks Operation The power locks feature allows the customer to lock and unlock the doors via momentary switches located on t ...

    Sun visors
    Slide-On-Rod Rotate the visor toward the side window and extend it rearward for extra sunlight coverage. Retract the visor before moving it back toward the windshield and storing it. Illuminated Visor Vanity Mirror Lift the cover to switch on the lamp. Flex ...