Ford Mustang (1999-2004) Service Manual: Water Pump - 3.8L

Material

Item Specification
Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1

Removal and Installation

1. Drain the engine coolant. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

2. Loosen the coolant pump pulley bolts.

Water Pump - 3.8L

3. Remove the power steering (PS) pump pulley. For additional information, refer to Section.

4. Remove the bolts and the coolant pump pulley.

5. Remove the PS bracket.

  • Remove the bolts.
  • Remove the nuts.

Water Pump - 3.8L

6. Disconnect the lower radiator hose from the coolant pump.

Water Pump - 3.8L

7. Position aside the coolant heater outlet tube assembly.

  • Remove the bolt.

Water Pump - 3.8L

8. Remove the coolant pump.

  • Remove the stud.
  • Remove the four bolts.
  • Remove the four nuts.

Water Pump - 3.8L

9. Clean and inspect the gasket sealing surfaces.

Water Pump - 3.8L

10. To install, reverse the removal procedure.

  • Install a new gasket.
  • Tighten the coolant pump stud, bolts and nuts in the sequence shown.

Water Pump - 3.8L

11. Fill and bleed the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

    Bypass Tube - Mach I
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation 1. Remove the air intake ...

    Water Pump - 4.6L(2V) and 4.6L(4V)
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation Mach I 1. Remove the air ...

    Other materials:

    Using sync with your phone
    Hands-free calling is one of the main features of SYNC. While the system supports a variety of features, many are dependent on your cellular phone’s functionality. At a minimum, most cellular phones with Bluetooth wireless technology support the following fu ...

    Installation
    1. NOTE: Inspect the spring insulators for wear or damage. Install new spring insulators if necessary. Make sure the spring insulators are correctly installed on the springs. 2. Install the springs. 1. Position the springs. 2. Raise the subframe using ...

    Purging - CII Power Steering Pump
    Special Tool(s) Vacuum Pump 416-D002 (D95L-7559-A) or Equivalent CAUTION: If the air is not purged from the power steering system correctly, premature power steering pump failure can result. This condition can occur on pre-delivery vehicles ...