Ford Mustang (1999-2004) Service Manual: Camshaft Journal - Clearance, Plastigage Method

Special Tool(s)

Plastigage 303-D031 (D81L-6002-B) or equivalent

NOTE: The camshaft journals must meet specifications before checking camshaft journal clearance.

1. Remove the camshaft bearing cap and lay Plastigage across the surface. Refer to the appropriate section in Group 303 for the procedure.

2. NOTE: Do not turn the camshaft while carrying out this procedure.

Position the camshaft bearing cap and install the bolts. Refer to the appropriate section in Group 303 for the procedure.

Camshaft Journal - Clearance, Plastigage Method

3. Use Plastigage to verify the camshaft journal clearance.

  • If out of specification, install new components as necessary. Refer to the appropriate section in Group 303 for the procedure.
    Push Rods - Inspection
    1. CAUTION: Do not attempt to straighten push rods. Check the ends of the push rods for nicks, grooves, roughness or excessive wear. Install new push rods as necessary. Refer to the appropriate se ...

    Camshaft End Play - Push Rod Engines
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. Remove the valve tappets. Refer to the appropriate section in Group 303 for the pr ...

    Other materials:

    Safety Belt Maintenance
    WARNING: All safety belt assemblies include retractors, buckles, front seat belt buckle support assemblies (slide bar, if so equipped), shoulder belt height adjuster (if equipped), child safety seat tether bracket assemblies (if equipped) and attaching hardw ...

    Refrigerant System Filtering Following Air Conditioning (A/C) Component Installation
    Special Tool(s) Set, A/C Fittings 412-DS028 (014-00333, D93L- 19703-B) or equivalent 1. Install the new A/C compressor. For additional information, refer to Section. 2. Install the new suction accumulator/drier. For additional information, ...

    Flywheel Runout Check
    Special Tool(s) Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent 1. Mount the special tool so that the indicator contact point rides on the clutch disc contact surface. 2. Turn the flywheel (6375); if the runout exceeds the ...