Ford Mustang (1999-2004) Service Manual: Camshaft Journal - Clearance, Plastigage Method

Ford Mustang (1999-2004) Service Manual / Engine / Engine System - General Information / Camshaft Journal - Clearance, Plastigage Method

Special Tool(s)

 Plastigage 303-D031 (D81L-6002-B) or equivalent

NOTE: The camshaft journals must meet specifications before checking camshaft journal clearance.

1. Remove the camshaft bearing cap and lay Plastigage across the surface. Refer to the appropriate section in Group 303 for the procedure.

2. NOTE: Do not turn the camshaft while carrying out this procedure.

Position the camshaft bearing cap and install the bolts. Refer to the appropriate section in Group 303 for the procedure.

Camshaft Journal - Clearance, Plastigage Method

3. Use Plastigage to verify the camshaft journal clearance.

  • If out of specification, install new components as necessary. Refer to the appropriate section in Group 303 for the procedure.
    Push Rods - Inspection
    1. CAUTION: Do not attempt to straighten push rods. Check the ends of the push rods for nicks, grooves, roughness or excessive wear. Install new push rods as necessary. Refer to the appropriate se ...

    Camshaft End Play - Push Rod Engines
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. Remove the valve tappets. Refer to the appropriate section in Group 303 for the pr ...

    Other materials:

    Installation
    1. Inspect the pinion flange seal journal for rust, nicks, and scratches prior to installing the flange. Polish the seal journal with fine crocus cloth, if necessary. 2. Lubricate the pinion flange splines. Use SAE 80W-90 Premium Rear Axle Lubricant XY-80 ...

    Pinpoint Tests
    PINPOINT TEST P1464: DTC P1464: A/C DEMAND OUT OF SELFTEST RANGE Test Step Result / Action to Take P14641 RECHECK FOR THE DTC YesGO to P14642 . No The system is functioning correctly. This DTC will set if the A/C is turned on when carryi ...

    Inspection and Assembly Requirements - Following an A/C Compressor Failure
    CAUTION: To prevent refrigerant system contamination and possible failure of the new A/C compressor, carry out the following procedures. 1. NOTE: A dirty A/C evaporator core orifice or a condenser to evaporator tube containing black refrigerant oil and parti ...