Ford Mustang (1999-2004) Service Manual: Relay Switch
1. Disconnect the battery ground cable. For additional information, refer to Section.
2. Remove the power distribution box cover.
3. Remove the starter relay from the power distribution box.
Installation
1. To install, reverse the removal procedure.
Starter Drive and Flywheel Ring Gear Inspection
1. Remove the starter motor. For additional information, refer to Starter
Motor-3.8L or Starter
Motor-4.6L in this section.
2. Check the wear patterns on the starter drive gear and the flywheel r ...
Starter Motor - 3.8L
Removal
WARNING: When servicing starter motor (11002) or carrying out other
underhood work in
the vicinity of the starter motor, be aware that the heavy gauge battery
input lead at the starter
...
Other materials:
Component Tests
Engine Oil Leaks
NOTE: When diagnosing engine oil leaks, the source and location of
the leak must be positively
identified prior to repair.
Prior to carrying out this procedure, clean all sealing surface areas with a
suitable solvent to remove all
tra ...
Assembly
1. Lubricate the differential side gear thrust washers and the differential
side gear journals, and
assemble the washers to the gears.
Use SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-19580-B or
equivalent
meeting Ford specification WSL-M2C192-A ...
Charge Air Cooler
Material
Item
Specification
Silicone Gasket and Sealant
F7AZ-19554-EA or equivalent
WSE-M4G323-EA
Removal and Installation
1. Drain the supercharger coolant. For additional information, refer to
Section.
2. Release the fuel pressure. F ...