Ford Mustang (1999-2004) Service Manual: Clutch (Description and Operation)

The primary function of the clutch is to couple and uncouple engine power to the transmission upon driver command.

  • The clutch is a single plate, dry friction clutch disc. The clutch disc has a splined hub (with integral torsional dampening springs) which attaches the clutch disc to the input shaft.
  • Engine output is coupled to the input shaft by the friction existing between the clutch disc facings and the flywheel/clutch pressure plate assembly. The extent of this friction is directly related to the composition of the facing material and the magnitude of the clamping force exerted by the clutch pressure plate. These factors limit the amount of torque that can be transmitted without slippage.
  • The clamping force is obtained from a diaphragm spring contained within the clutch pressure plate assembly. This force is developed during the attachment of the clutch pressure plate to the flywheel.
  • The clutch system is disengaged when the clutch pedal is depressed and engaged when the clutch pedal is released. This displacement removes the spring load from the clutch pressure plate and eliminates the coupling friction between the engine and the transmission.
  • When the clutch pedal is depressed, a cable connected to the clutch release lever, hub and bearing actuates the clutch pressure plate diaphragm spring, releasing pressure on the clutch disc. This eliminates the engagement between the transmission and the engine.
    Clutch
    General Specifications Torque Specifications ...

    Disc and Pressure Plate - 3.8L and 4.6L (2V) Engines
    Special Tool(s) Clutch Aligner 308-020 (T74P-7137-K) Material Item Specification Premium Long Life Grease XG-1-C ESA-M1C75-B 1. Remove the transmission. 2. CAUTION ...

    Other materials:

    Fill
    1. WARNING: Do not mix oil types, any mixture or any unapproved oil can lead to seal deterioration and leaks. A leak can ultimately cause loss of fluid, which can result in a loss of power steering assist. Check the fluid level. If necessary, fill the reserv ...

    Installation
    1. Overlay the new rear window glass assembly over the old rear window glass assembly and transpose the markings with a grease pencil. 2. Center the V-notch on the new rear window glass assembly to the center mark on the top of the number four bow ...

    Spark Plug Wire
    Special Tool(s) Remover, Spark Plug Wire 303-106 (T74P-6666A) Material Item Specification Silicone Brake Caliper Grease and Dielectric Compound D7AZ-19A331-A or equivalent ESE-M1C171- A Removal and Installation CAUTION: ...