Ford Mustang (1999-2004) Service Manual: Disc and Pressure Plate - 3.8L and 4.6L (2V) Engines
Special Tool(s)
Clutch Aligner 308-020 (T74P-7137-K) |
Material
Item | Specification |
Premium Long Life Grease XG-1-C | ESA-M1C75-B |
1. Remove the transmission.
2. CAUTION: Loosen the bolts evenly to prevent clutch pressure plate damage.
NOTE: If the parts are to be reused, mark the clutch pressure plate and the flywheel.
Remove the bolts and remove the clutch pressure plate and the clutch disc.
Installation
NOTE: Clean the clutch pressure plate and flywheel with a commercial alcohol-based solvent so surfaces are free from oil film.
Do not use cleaners with a petroleum base. Do not immerse the clutch pressure plate in the solvent.
1. Position the clutch disc on the flywheel.
- Using the special tool, align the clutch disc.
2. NOTE: If reusing the clutch pressure plate, align the plate using the marks made during removal.
Using the special tool, align the clutch pressure plate and install it on the dowels.
- Install the bolts in the sequence shown.
- Remove the special tool.
3. NOTE: Before installing the transmission, the ball stud, the clutch release lever and the input shaft must be cleaned and lubricated with grease.
Install the transmission.
Clutch (Description and Operation)
The primary function of the clutch is to couple and uncouple engine power to the transmission upon driver command. The clutch is a single plate, dry friction clutch disc. The clutch disc ha ...Disc and Pressure Plate - 4.6L (4V) Engine
Special Tool(s) Clutch Aligner 308-020 (T74P-7137-K) Material Item Specification Premium Long Life Grease XG-1-C ESA-M1C75-B 1. Disconnect the battery ground cable. ...Other materials:
Disc and Pressure Plate - 3.8L and 4.6L (2V) Engines
Special Tool(s)
Clutch Aligner
308-020 (T74P-7137-K)
Material
Item
Specification
Premium Long Life Grease
XG-1-C
ESA-M1C75-B
1. Remove the transmission.
2. CAUTION: Loosen the bolts evenly to prevent clutch pressure plate
...
Trim Panel - Door
Removal
All vehicles
1. CAUTION: Use a shop towel or similar material between the
tool and the front door
trim panel or damage to the front door trim panel may occur.
Position the window regulator switch plate (14527) aside.
1. Pull at the ser ...
Fuel Line Fittings - Push Connect
Special Tool(s)
Disconnect Tool, Spring Lock
Coupling
310-S039 (T90T-9550-S)
Material
Item
Specification
SAE 5W-20 Super Premium
Blend Motor Oil
XO-5W20-QSP or equivalent
WSS-M2C153-
H
Disconnect
WARNING: Do not smoke ...