Ford Mustang (1999-2004) Service Manual: Disc and Pressure Plate - 3.8L and 4.6L (2V) Engines
Special Tool(s)
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Clutch Aligner 308-020 (T74P-7137-K) |
Material
Item | Specification |
Premium Long Life Grease XG-1-C | ESA-M1C75-B |
1. Remove the transmission.
2. CAUTION: Loosen the bolts evenly to prevent clutch pressure plate damage.
NOTE: If the parts are to be reused, mark the clutch pressure plate and the flywheel.
Remove the bolts and remove the clutch pressure plate and the clutch disc.
Installation
NOTE: Clean the clutch pressure plate and flywheel with a commercial alcohol-based solvent so surfaces are free from oil film.
Do not use cleaners with a petroleum base. Do not immerse the clutch pressure plate in the solvent.
1. Position the clutch disc on the flywheel.
- Using the special tool, align the clutch disc.
2. NOTE: If reusing the clutch pressure plate, align the plate using the marks made during removal.
Using the special tool, align the clutch pressure plate and install it on the dowels.
- Install the bolts in the sequence shown.
- Remove the special tool.
3. NOTE: Before installing the transmission, the ball stud, the clutch release lever and the input shaft must be cleaned and lubricated with grease.
Install the transmission.
Clutch (Description and Operation)
The primary function of the clutch is to couple and uncouple engine power
to the transmission upon
driver command.
The clutch is a single plate, dry friction clutch disc. The clutch
disc ha ...
Disc and Pressure Plate - 4.6L (4V) Engine
Special Tool(s)
Clutch Aligner
308-020 (T74P-7137-K)
Material
Item
Specification
Premium Long Life Grease
XG-1-C
ESA-M1C75-B
1. Disconnect the battery ground cable. ...
Other materials:
Pinpoint Test B: LFC 21/DTC B1921 - RCM Bracket Ground Resistance High
Normal Operation
WARNING: The tightening torque of the restraints control module
(RCM) retaining bolts is
critical for proper air bag supplemental restraint system (SRS)
operation. Refer to Restraints
Control Module (RCM) in this section for correc ...
Sprockets
1. WARNING: To avoid the possibility of personal injury or damage
to the vehicle, do
not operate the engine with the hood open until the fan blade has been
examined for
possible cracks and separation.
NOTE: Specifications show the expected minimum or ma ...
Anti-Theft - Passive Anti-Theft System (PATS) (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 112 , Anti-Theft for schematic and connector
information.
Refer to Wiring Diagrams Cell 60 , Instrument Cluster for schematic and
connector information.
Special Tool(s)
73III Automotive Meter
105-R0057 or equivalen ...