Ford Mustang (1999-2004) Service Manual: Compressor to Condenser Discharge Line - 4.6L

Material

Item Specification
PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B

Removal and Installation

NOTE: Installation of a new suction accumulator is not required when repairing the air conditioning system except when there is physical evidence of contamination from a failed A/C compressor or damage to the suction accumulator.

1. Recover the refrigerant. For additional information, refer to Section.

2. Disconnect the dual-function pressure switch electrical connector and remove the switch.

Compressor to Condenser Discharge Line - 4.6L

3. Remove the A/C muffler bracket nut.

Compressor to Condenser Discharge Line - 4.6L

4. Disconnect the fitting at the condenser.

  • Discard the O-ring seal.

Compressor to Condenser Discharge Line - 4.6L

5. Disconnect the spring lock coupling at the compressor manifold and tube.

  • Discard the O-ring seals.

Compressor to Condenser Discharge Line - 4.6L

6. Remove the compressor to condenser discharge line.

7. To install, reverse the removal procedure.

  • Install new O-ring seals lubricated in clean PAG oil. For additional information, refer to Section.
  • Lubricate the refrigerant system with the correct amount of clean PAG oil. For additional information, refer to Section.

8. Evacuate, leak test and charge the refrigerant system. For additional information, refer to Section.

    Suction Accumulator to Compressor Line - 4.6L
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation NOTE: Installation of a ...

    Condenser to Evaporator Line
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation NOTE: Installation of a ...

    Other materials:

    Bearings - Inspection
    NOTE: If any of the following conditions exist, install a new bearing. 1. Inspect the bearing for a bent cage. 2. Inspect bearings for galling (metal smears on roller ends). Galling is caused by overheating, poor lubrication or an overload situatio ...

    Speed Control (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 31 , Speed Control for schematic and connector information. Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent diagnostic tool 7 ...

    Removal
    1. Remove the air intake scoop bracket. For additonal information, refer to Section. 2. Remove the air cleaner outlet tube. For additional information, refer to Section. 3. Disconnect the accelerator cable, the speed control actuator cable and the return ...