Ford Mustang (1999-2004) Service Manual: Condenser to Evaporator Line

Material

Item Specification
PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B

Removal and Installation

NOTE: Installation of a new suction accumulator is not required when repairing the air conditioning system except when there is physical evidence of contamination from a failed A/C compressor or damage to the suction accumulator.

1. Recover the refrigerant. For additional information, refer to Section.

2. Remove the air cleaner outlet tube. For additional information, refer to Section.

3. Raise the vehicle. For additional information, refer to Section.

4. Remove the line bracket pin-type retainer.

Condenser to Evaporator Line

5. Lower the vehicle.

6. Remove the nut and disconnect the fitting at the condenser.

  • Discard the O-ring seal.

Condenser to Evaporator Line

7. Disconnect the spring lock coupling at the evaporator core.

  • Discard the O-ring seals.

Condenser to Evaporator Line

8. Remove the condenser to evaporator line.

9. To install, reverse the removal procedure.

  • Install new O-ring seals lubricated in clean PAG oil.
  • Lubricate the refrigerant system with the correct amount of clean PAG oil.

10. Evacuate, leak test and charge the refrigerant system.

 

    Compressor to Condenser Discharge Line - 4.6L
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation NOTE: Installation of a ...

    Other materials:

    Keyless Entry/Computer Operated Locks
    Programming -Keyless Entry Remote Transmitter NOTE: All keyless entry remote transmitters (15K601) must be programmed at the same time. NOTE: All previous transmitter identification codes (TIC's) will be erased when programming mode is entered. ...

    Engine - 4.6L (2V)
    General Specifications a - With installation of a new filter. b - Distance front edge of bearing is installed below front face of cylinder block. c - Time necessary for plunger to leak down 1.6 mm of travel with 222 N force and leak down fluid in tap ...

    Installation
    1. NOTE: This procedure applies to both the LH and RH halfshafts. Install a new driveshaft bearing retainer circlip. 2. Remove the special tool. 3. CAUTION: Differential seal damage will occur if installing the halfshaft without the special tool installed. ...