Ford Mustang (1999-2004) Service Manual: Condenser to Evaporator Line

Material

Item Specification
PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B

Removal and Installation

NOTE: Installation of a new suction accumulator is not required when repairing the air conditioning system except when there is physical evidence of contamination from a failed A/C compressor or damage to the suction accumulator.

1. Recover the refrigerant. For additional information, refer to Section.

2. Remove the air cleaner outlet tube. For additional information, refer to Section.

3. Raise the vehicle. For additional information, refer to Section.

4. Remove the line bracket pin-type retainer.

Condenser to Evaporator Line

5. Lower the vehicle.

6. Remove the nut and disconnect the fitting at the condenser.

  • Discard the O-ring seal.

Condenser to Evaporator Line

7. Disconnect the spring lock coupling at the evaporator core.

  • Discard the O-ring seals.

Condenser to Evaporator Line

8. Remove the condenser to evaporator line.

9. To install, reverse the removal procedure.

  • Install new O-ring seals lubricated in clean PAG oil.
  • Lubricate the refrigerant system with the correct amount of clean PAG oil.

10. Evacuate, leak test and charge the refrigerant system.

 

    Compressor to Condenser Discharge Line - 4.6L
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation NOTE: Installation of a ...

    Other materials:

    Rear Bumper Cover
    Removal and Installation 1. Remove the luggage compartment trim panel covers. 2. Remove the seven rear bumper cover nuts. 3. Remove the fuel drain hose. 4. Remove the four bumper cover screws (two each side). 5. Remove the pin-type retainers and the rea ...

    Connecting Rod - Bearing Journal Clearance
    Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journal clearance. 1. Remove the connecting rod bearing cap. 2. ...

    Cooler - Fluid
    Removal 1. Raise and support the vehicle. 2. Disconnect the power steering hoses. 3. Remove the bolt and routing bracket. 4. Remove the bolts and the power steering fluid cooler. Installation 1. To install, reverse the removal procedure. 2. Fill and ...