Ford Mustang (1999-2004) Service Manual: Condenser to Evaporator Line

Material

Item Specification
PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B

Removal and Installation

NOTE: Installation of a new suction accumulator is not required when repairing the air conditioning system except when there is physical evidence of contamination from a failed A/C compressor or damage to the suction accumulator.

1. Recover the refrigerant. For additional information, refer to Section.

2. Remove the air cleaner outlet tube. For additional information, refer to Section.

3. Raise the vehicle. For additional information, refer to Section.

4. Remove the line bracket pin-type retainer.

Condenser to Evaporator Line

5. Lower the vehicle.

6. Remove the nut and disconnect the fitting at the condenser.

  • Discard the O-ring seal.

Condenser to Evaporator Line

7. Disconnect the spring lock coupling at the evaporator core.

  • Discard the O-ring seals.

Condenser to Evaporator Line

8. Remove the condenser to evaporator line.

9. To install, reverse the removal procedure.

  • Install new O-ring seals lubricated in clean PAG oil.
  • Lubricate the refrigerant system with the correct amount of clean PAG oil.

10. Evacuate, leak test and charge the refrigerant system.

 

    Compressor to Condenser Discharge Line - 4.6L
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation NOTE: Installation of a ...

    Other materials:

    Anti-Theft - Passive Anti-Theft System (PATS) (Description and Operation)
    The passive anti-theft system (PATS) contains the following components: theft indicator encoded ignition key transceiver module instrument cluster powertrain control module (PCM) standard corporate protocol (SCP) communication network The PATS uses rad ...

    Installation
    1. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant. ...

    Lamp Assembly - Rear
    Removal 1. Position the luggage compartment trim aside. Remove the two retainers. 2. Remove the four rear lamp nuts. 3. Remove the rear lamp assembly, disconnect the electrical connectors and replace the bulbs if necessary. Installation 1. To ins ...