Ford Mustang (1999-2004) Service Manual: Condenser to Evaporator Line
Material
Item | Specification |
PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) | WSH-M1C231- B |
Removal and Installation
NOTE: Installation of a new suction accumulator is not required when repairing the air conditioning system except when there is physical evidence of contamination from a failed A/C compressor or damage to the suction accumulator.
1. Recover the refrigerant. For additional information, refer to Section.
2. Remove the air cleaner outlet tube. For additional information, refer to Section.
3. Raise the vehicle. For additional information, refer to Section.
4. Remove the line bracket pin-type retainer.
5. Lower the vehicle.
6. Remove the nut and disconnect the fitting at the condenser.
- Discard the O-ring seal.
7. Disconnect the spring lock coupling at the evaporator core.
- Discard the O-ring seals.
8. Remove the condenser to evaporator line.
9. To install, reverse the removal procedure.
- Install new O-ring seals lubricated in clean PAG oil.
- Lubricate the refrigerant system with the correct amount of clean PAG oil.
10. Evacuate, leak test and charge the refrigerant system.
Compressor to Condenser Discharge Line - 4.6L
Material
Item
Specification
PAG Refrigerant Compressor
Oil (R-134a Systems)
F7AZ-19589-DA (Motorcraft YN-
12-C)
WSH-M1C231-
B
Removal and Installation
NOTE: Installation of a ...
Other materials:
Installation
1. Inspect the rear axle pinion flange seal journal for rust, nicks, and
scratches prior to installing
the flange. Polish the seal journal with fine crocus cloth, if necessary.
2. Lubricate the rear axle pinion flange splines.
Use SAE 75W-140 High Performa ...
Inspection and Verification
WARNING: Never remove the pressure relief cap while the engine is
operating or when the
cooling system is hot. Failure to follow these instructions can result in damage
to the cooling
system or engine or personal injury. To avoid having scalding hot coolant ...
Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or burrs may be removed with a crocus cloth. Install a new
clutch cylinder if
badly scored or damaged.
2. Check fluid passage in the cl ...