Ford Mustang (1999-2004) Service Manual: Connecting Rod - Twist

1. Measure the connecting rod twist on a suitable alignment fixture. Follow the instructions of the fixture manufacturer. Verify the measurement is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod - Twist

Connecting Rod -Piston Pin Side Clearance

1. Measure the clearance between the connecting rod and the piston. Verify the measurement is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group 303 for the procedure.

Connecting Rod -Piston Pin Side Clearance

    Connecting Rod - Bushing Diameter
    1. Measure the inner diameter of the connecting rod bushing, if equipped. Verify the diameter is within specification. Refer to the appropriate section in Group for the procedure. If out of s ...

    Connecting Rod - Bearing Journal Clearance
    Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journa ...

    Other materials:

    Material
    Item Specification Threadlock and Sealer E0AZ-19554-AA WSK-M2G351-A5 (type II) Shoulder Bolt Kit F5ZZ-76539A04-A - NOTE: Before starting the adjustment process, inspect the top for damage, make sure that the door window glass ...

    Removal
    NOTE: This procedure applies to both the LH and RH halfshafts. 1. CAUTION: The vehicle must be on level ground and at curb height. Mark the rear shock absorber relative to the protective sleeve. During installation, raise the suspension to this reference ...

    Removal
    CAUTION: Since the engine is not free-wheeling, timing procedures must be followed exactly or piston and valve damage can occur. 1. Remove the engine front cover. For additional information, refer to Engine Front Cover in this section. 2. Remove the cranksh ...