Ford Mustang (1999-2004) Service Manual: Cylinder Head - Distortion

Special Tool(s)

 Straight Edge 303-D039 (D83L-4201-A) or equivalent

1. Use a straight edge and a feeler gauge to inspect the cylinder head for flatness. If the cylinder head is distorted, install a new cylinder head.

Cylinder Head -Distortion

Cylinder Bore -Cleaning

1. CAUTION: If these procedures are not followed, rusting of the cylinder bores may occur.

Clean the cylinder bores with soap or detergent and water.

2. Thoroughly rinse with clean water and wipe dry with a clean, lint-free cloth.

3. Use a clean, lint-free cloth and lubricate the cylinder bores.

  • Use clean engine oil meeting Ford specification.
    Valve - Seat Inspection
    Valve and Seat Refacing Measurements CAUTION: After grinding valves or valve seats, check valve clearance. 1. Check the valve head and seat. Check valve angles. Check margin width. Refer t ...

    Cylinder Block Core Plug Replacement
    Special Tool(s) Slide Hammer 100-001 (T50T-100-A) Material 1. Use a slide hammer or tools suitable to remove the cylinder block core plug. 2. Inspect the cylinder block plug bore f ...

    Other materials:

    Safety Belt Tongue Rotated on Belt
    1. Grasp the belt tongue and pull the belt webbing down to form a loop through the upper (longer and narrower) slot in the tongue. 2. Rotate and fold the belt webbing over itself within the slot to remove the twist. 3. Pull the excess belt webbing back th ...

    Fuel Injectors
    Removal WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions can result in personal in ...

    Idle Air Control (IAC) Valve - Cobra
    Removal and Installation 1. Disconnect the idle air control (IAC) valve electrical connector. 2. Remove the bolts, the IAC valve and the gasket. 3. NOTE: Install a new gasket if necessary. To install, reverse the removal procedure. ...