Ford Mustang (1999-2004) Service Manual: Cylinder Head - Distortion

Special Tool(s)

 Straight Edge 303-D039 (D83L-4201-A) or equivalent

1. Use a straight edge and a feeler gauge to inspect the cylinder head for flatness. If the cylinder head is distorted, install a new cylinder head.

Cylinder Head -Distortion

Cylinder Bore -Cleaning

1. CAUTION: If these procedures are not followed, rusting of the cylinder bores may occur.

Clean the cylinder bores with soap or detergent and water.

2. Thoroughly rinse with clean water and wipe dry with a clean, lint-free cloth.

3. Use a clean, lint-free cloth and lubricate the cylinder bores.

  • Use clean engine oil meeting Ford specification.
    Valve - Seat Inspection
    Valve and Seat Refacing Measurements CAUTION: After grinding valves or valve seats, check valve clearance. 1. Check the valve head and seat. Check valve angles. Check margin width. Refer t ...

    Cylinder Block Core Plug Replacement
    Special Tool(s) Slide Hammer 100-001 (T50T-100-A) Material 1. Use a slide hammer or tools suitable to remove the cylinder block core plug. 2. Inspect the cylinder block plug bore f ...

    Other materials:

    Removal
    CAUTION: Since the engine is not free-wheeling, timing procedures must be followed exactly or piston and valve damage can occur. 1. Remove the engine front cover. For additional information, refer to Engine Front Cover in this section. 2. Remove the cranksh ...

    Installation
    CAUTION: The upper suspension arm and bushing nuts must be tightened with the suspension at curb height. Failure to do so can result in bushing failure, resulting in poor ride and handling. NOTE: If installing a new upper suspension arm and bushing, mark the ...

    Front Subframe - 4.6L (2V) Engine
    Special Tool(s) Support Bar, Engine 303-290-A Lifting Bracket, Engine 303-D088 (D93P-6001-A2) Removal and Installation All vehicles 1. Remove the steering gear. For additional information, refer to Section. 2. Remove the lower co ...