Ford Mustang (1999-2004) Service Manual: Valve - Seat Inspection

Valve and Seat Refacing Measurements

CAUTION: After grinding valves or valve seats, check valve clearance.

1. Check the valve head and seat.

  • Check valve angles.
  • Check margin width.
  • Refer to the appropriate section in Group 303 for the procedure.
  • Be sure margin width is within specification.

Valve -Seat Inspection

2. Inspect for abnormalities on the valve face and seat.

Valve -Seat Width

1. Measure the valve seat width. If necessary, grind the valve seat to specification.

  • Measure the intake valve seat width.
  • Measure the exhaust valve seat width.
  • Recheck the valve spring installed length after the seats have been ground, and shim the valve springs as necessary to achieve the correct installed spring length.
  • Refer to the appropriate section in Group 303 for the procedure.

Valve -Seat Inspection

Valve -Seat Runout

1. Use the Valve Seat Runout Gauge to check valve seat runout.

Valve -Seat Inspection

    Valve Spring Strength
    Special Tool(s) Pressure Gauge, Valve/Clutch Spring 303-006 (TOOL-6513-DD) or equivalent 1. Use a Valve/Clutch Spring Pressure Gauge to check the valve spring for correct strength ...

    Cylinder Head - Distortion
    Special Tool(s) Straight Edge 303-D039 (D83L-4201-A) or equivalent 1. Use a straight edge and a feeler gauge to inspect the cylinder head for flatness. If the cylinder head is disto ...

    Other materials:

    Pinpoint Tests
    PINPOINT TEST A: THE SPEED CONTROL IS INOPERATIVE Test Step Result / Action to Take A1 CHECK THE SPEED CONTROL SERVO VOLTAGE AND GROUND YesGO to A3 . No GO to A2 . Key in OFF position. Disconnect: Speed Control Servo C122. ...

    Installation
    1. CAUTION: Install the brake pads in full axle sets. Do not install new brake pads on only one side of vehicle. Install the new slipper and brake pads. 2. Position the caliper on the anchor plate and install the bolts. 3. Install the wheel and tire ...

    Manual seats
    WARNING: Do not adjust the driver’s seat or seatback while the vehicle is moving. WARNING: Rock the seat backwards and forwards after releasing the lever to make sure that it is fully engaged. Moving the seats backward and forward Recline adjustment WARNIN ...