Ford Mustang (1999-2004) Service Manual: Disconnect

1. Remove the A/C tube lock coupling clip (19E746), if equipped.

Spring Lock Coupling

2. Fit the special tool to the spring lock coupling.

Spring Lock Coupling

3. Push the tool into the cage opening to release the female fitting from the A/C tube lock coupling spring (19E576).

Spring Lock Coupling

4. Pull the spring lock coupling fittings apart.

Spring Lock Coupling

5. CAUTION: Do not use metal tools to remove the O-ring seals. They can cause axial scratches across the O-ring seal grooves, resulting in refrigerant leaks.

Remove the O-ring seals with a non-metallic tool.

Spring Lock Coupling

6. CAUTION: Do not use a screwdriver or similar tool to remove the A/C tube lock coupling spring; this can cause axial scratches across the O-ring seal grooves resulting in refrigerant leaks.

Remove the A/C tube lock coupling spring with a small hooked wire.

Spring Lock Coupling

    Spring Lock Coupling
    Special Tool(s) Remover, Refrigerant Coupling Set 412-039 (T84L-19623-B) ...

    Cleaning
    1. Fabricate a cleaning tool from a 1/8 inch diameter brazing rod. 2. Cut an abrasive pad from maroon colored 3M Scotch Brite with the dimensions corresponding to the coupling size. 3. Assemble th ...

    Other materials:

    Refrigerant System Filtering Following Air Conditioning (A/C) Component Installation
    Special Tool(s) Set, A/C Fittings 412-DS028 (014-00333, D93L- 19703-B) or equivalent 1. Install the new A/C compressor. For additional information, refer to Section. 2. Install the new suction accumulator/drier. For additional information, ...

    System Bleeding
    1. If required, remove the hydraulic system from the vehicle. Refer to Hydraulic System, Lift Cylinder and Motor in this section. 2. Remove the fill plug at the end of the hydraulic pump. 3. Fill the pump with Mercon Multi-Purpose Automatic Transmiss ...

    Installation
    All vehicles 1. Position the engine front cover gasket on the engine front cover. 2. NOTE: If the engine front cover is not secured within four minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until ...