Ford Mustang (1999-2004) Service Manual: Climate Control System - General Information
General Specifications
a - Manifold gauge set pressures may vary slightly depending on the distance between the service gauge port valve and the A/C pressure relief valve, the A/C cycling switch, the pressure cutoff switch (V6), and the dual function pressure switch (V8) location.
Torque Specifications
- Climate Control System (Description and Operation)
- Climate Control System (Diagnosis and Testing)
- Air Conditioning (A/C) System Check - Retail Procedure
- Spring Lock Coupling
- Heater Hose Coupling
- Air Conditioning Line (Peanut) Fitting
- Refrigerant System Tests
- Manifold Gauge Set Connection
- Electronic Leak Detection
- Tracer Dye Leak Detection
- Air Conditioning (A/C) System Flushing
- Air Conditioning (A/C) System Recovery, Evacuation and Charging
- Refrigerant System Filtering Following Air Conditioning (A/C) Component Installation
- Refrigerant Oil Adding
- Inspection and Assembly Requirements - Following an A/C Compressor Failure
- Refrigerant Identification Testing
- Contaminated Refrigerant Handling
- Vacuum Hose Repair - Mini-Tube
Climate Control System (Description and Operation)
WARNING: To avoid accidental deployment and possible injury, the air
bag system
backup power supply must be depleted before repairing any climate control
components. To
deplete the backup power supp ...
Other materials:
Inspection and Verification
1. Verify the customer concern by operating the engine to duplicate the
condition.
2. Visually inspect for obvious signs of mechanical damage. Refer to the
following chart.
Visual Inspection Chart
Mechanical
Engine coolant leaks
...
Gear (Removal and Installation)
Special Tool(s)
Teflon Seal Replacer Set
211-D027 (D90P-3517-A) or
Equivalent
Tie Rod End Remover
211-001 (TOOL-3290-D)
Removal
1. Turn the steering wheel as necessary to position the wheels in the
straight-ahead position. Do
not loc ...
Gearshift Rail and Fork
Disassembly and Assembly
1. Disassemble the first/second and third/fourth shift rail as follows:
Rotate the interlock plate until it is opposite of the shift links.
Slide off the third/fourth shift fork and shift link. Separate the link
from the ...
