Ford Mustang (1999-2004) Service Manual: Climate Control System - General Information
General Specifications

a - Manifold gauge set pressures may vary slightly depending on the distance between the service gauge port valve and the A/C pressure relief valve, the A/C cycling switch, the pressure cutoff switch (V6), and the dual function pressure switch (V8) location.
Torque Specifications

- Climate Control System (Description and Operation)
- Climate Control System (Diagnosis and Testing)
- Air Conditioning (A/C) System Check - Retail Procedure
- Spring Lock Coupling
- Heater Hose Coupling
- Air Conditioning Line (Peanut) Fitting
- Refrigerant System Tests
- Manifold Gauge Set Connection
- Electronic Leak Detection
- Tracer Dye Leak Detection
- Air Conditioning (A/C) System Flushing
- Air Conditioning (A/C) System Recovery, Evacuation and Charging
- Refrigerant System Filtering Following Air Conditioning (A/C) Component Installation
- Refrigerant Oil Adding
- Inspection and Assembly Requirements - Following an A/C Compressor Failure
- Refrigerant Identification Testing
- Contaminated Refrigerant Handling
- Vacuum Hose Repair - Mini-Tube
Climate Control System (Description and Operation)
WARNING: To avoid accidental deployment and possible injury, the air
bag system
backup power supply must be depleted before repairing any climate control
components. To
deplete the backup power supp ...
Other materials:
Driveshaft (Removal and Installation)
Material
Item
Specification
Threadlock and
Sealer
E0AZ-19554-AA
WSK-M2G351-A5 (type
II)
Removal and Installation
1. Raise and support the vehicle.
2. Carry out the following:
1. Place an index mark on the rear axle pinion flange and ...
Exhaust Manifold - Inspection
Special Tool(s)
Straight Edge
303-D039 (D83L-4201-A) or
equivalent
1. Place a straight edge across the exhaust manifold flanges and check for
warping with a feeler
gauge.
Bearing -Inspection
1. Inspect bearings for the following defects. P ...
Electronic Leak Detection
Special Tool(s)
H10PM Refrigerant Leak
Detector With Battery
216-00001 or equivalent
CAUTION: Good ventilation is necessary in the area where electronic A/C
leak testing is to
be carried out. If the surrounding air is contaminated with refri ...

