Ford Mustang (1999-2004) Service Manual: Climate Control System - General Information
General Specifications
a - Manifold gauge set pressures may vary slightly depending on the distance between the service gauge port valve and the A/C pressure relief valve, the A/C cycling switch, the pressure cutoff switch (V6), and the dual function pressure switch (V8) location.
Torque Specifications
- Climate Control System (Description and Operation)
- Climate Control System (Diagnosis and Testing)
- Air Conditioning (A/C) System Check - Retail Procedure
- Spring Lock Coupling
- Heater Hose Coupling
- Air Conditioning Line (Peanut) Fitting
- Refrigerant System Tests
- Manifold Gauge Set Connection
- Electronic Leak Detection
- Tracer Dye Leak Detection
- Air Conditioning (A/C) System Flushing
- Air Conditioning (A/C) System Recovery, Evacuation and Charging
- Refrigerant System Filtering Following Air Conditioning (A/C) Component Installation
- Refrigerant Oil Adding
- Inspection and Assembly Requirements - Following an A/C Compressor Failure
- Refrigerant Identification Testing
- Contaminated Refrigerant Handling
- Vacuum Hose Repair - Mini-Tube
Climate Control System (Description and Operation)
WARNING: To avoid accidental deployment and possible injury, the air
bag system
backup power supply must be depleted before repairing any climate control
components. To
deplete the backup power supp ...
Other materials:
Pump - CIII
Special Tool(s)
Teflon Seal Replacer Set
211-D027 (D90P-3517-A) or
equivalent
Removal and Installation
1. Remove the pulley. For additional information, refer to Pulley-CIII Pump
in this section.
2. Remove the bolt and bracket.
3. Disconn ...
Fuse specification chart
Power Distribution Box
WARNING: Always disconnect the battery before servicing high
current fuses.
WARNING: To reduce risk of electrical shock, always replace
the cover to the power distribution box before reconnecting the
battery or refilling fluid reservoirs ...
Piston - Selection
NOTE: The cylinder bore must be within the specifications for
taper and out-of-round before fitting a
piston.
1. Select a piston size based on the cylinder bore.
2. NOTE: For precision fit, new pistons are divided into three
categories within each size ...
