Ford Mustang (1999-2004) Service Manual: Climate Control System - General Information
General Specifications
a - Manifold gauge set pressures may vary slightly depending on the distance between the service gauge port valve and the A/C pressure relief valve, the A/C cycling switch, the pressure cutoff switch (V6), and the dual function pressure switch (V8) location.
Torque Specifications
- Climate Control System (Description and Operation)
- Climate Control System (Diagnosis and Testing)
- Air Conditioning (A/C) System Check - Retail Procedure
- Spring Lock Coupling
- Heater Hose Coupling
- Air Conditioning Line (Peanut) Fitting
- Refrigerant System Tests
- Manifold Gauge Set Connection
- Electronic Leak Detection
- Tracer Dye Leak Detection
- Air Conditioning (A/C) System Flushing
- Air Conditioning (A/C) System Recovery, Evacuation and Charging
- Refrigerant System Filtering Following Air Conditioning (A/C) Component Installation
- Refrigerant Oil Adding
- Inspection and Assembly Requirements - Following an A/C Compressor Failure
- Refrigerant Identification Testing
- Contaminated Refrigerant Handling
- Vacuum Hose Repair - Mini-Tube
Climate Control System (Description and Operation)
WARNING: To avoid accidental deployment and possible injury, the air
bag system
backup power supply must be depleted before repairing any climate control
components. To
deplete the backup power supp ...
Other materials:
Input Shaft and Bearing
Special Tool(s)
Input Shaft Seal Replacer
308-220 (T94P-7025-AH)
Pinion Bearing Cone Remover
205-D002 (D79L-4621-A) or
Equivalent
Disassembly
1. Using the special tool and a press, remove the input bearing (7025).
2. Remove t ...
Push Rod
Removal
CAUTION: Mark the components removed for correct location.
1. Remove the rocker arms (6564). For additional information, refer to
Rocker Arm in this section.
2. Remove the push rods (6565).
3. Inspect the components. For additional information, ...
Installation
1. Align the blend door driver to the full heat position.
2. Place the temperature control knob in the full WARM position.
3. Attach the cable drive to the control head.
4. Rotate the knob back and forth from full WARM to full COOL.
5. Check the cable ...
