Ford Mustang (1999-2004) Service Manual: Engine
A modular engine is built around four modules:
- the intake module
- the cylinder head module (RH)
- the cylinder head module (LH)
- the lower engine module
While not all repairs can take advantage of the modular concept, most out-of-vehicle repairs benefit due to the reduction of necessary time and labor.
The basic engine components consist of the following:
- single overhead camshafts
- two valves per cylinder
- sequential multiport fuel injection (SFI)
- aluminum cylinder heads (6049)
- cast iron, 90-degree V-shaped cylinder block
- individual ignition coils for each spark plug
- composite-material intake manifold
- large-bore throttle body
Engine (DIAGNOSIS AND TESTING)
For basic mechanical concerns, refer to Section. Refer to the Powertrain Control/Emissions Diagnosis (PC/ED) manual.
Engine - 4.6L (2V)
General Specifications
a - With installation of a new filter.
b - Distance front edge of bearing is installed below front face of cylinder
block.
c - Time necessary for plunger to leak down 1 ...
Intake Manifold
...
Other materials:
Fittings - R-Clip
Material
Item
Specification
SAE 5W-20 Super Premium
Synthetic Blend Motor Oil
XO-5W20-QSP or equivalent
WSS-M2C153-
H
Disconnect
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel- ...
Vacuum Hose Repair - Mini-Tube
Special Tool(s)
Vacuum Pump Kit
416-D002 (D95L-7559-A) or
equivalent
1. Measure the length of the damaged area of the mini-tube vacuum hose.
2. Cut a piece of standard 1/8 inch inner diameter vacuum hose approximately 25
mm (1 inch
longer t ...
Camshaft End Play - OHC Engines
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
1. Remove the roller followers. Refer to the appropriate section in Group 303
for the procedure.
2. Use a Dial Indicator Gauge with Holding Fixt ...