Ford Mustang (1999-2004) Service Manual: Engine
A modular engine is built around four modules:
- the intake module
- the cylinder head module (RH)
- the cylinder head module (LH)
- the lower engine module
While not all repairs can take advantage of the modular concept, most out-of-vehicle repairs benefit due to the reduction of necessary time and labor.
The basic engine components consist of the following:
- single overhead camshafts
- two valves per cylinder
- sequential multiport fuel injection (SFI)
- aluminum cylinder heads (6049)
- cast iron, 90-degree V-shaped cylinder block
- individual ignition coils for each spark plug
- composite-material intake manifold
- large-bore throttle body
Engine (DIAGNOSIS AND TESTING)
For basic mechanical concerns, refer to Section. Refer to the Powertrain Control/Emissions Diagnosis (PC/ED) manual.
Engine - 4.6L (2V)
General Specifications
a - With installation of a new filter.
b - Distance front edge of bearing is installed below front face of cylinder
block.
c - Time necessary for plunger to leak down 1 ...
Intake Manifold
...
Other materials:
Exhaust Gas Recirculation (EGR) Valve - Cobra
Removal and Installation
1. Disconnect the accelerator cable and the speed control cable.
2. Remove the accelerator cable bracket bolts.
3. Release the clip and position the accelerator cable bracket and the cables
aside.
4. Disconnect the electrical c ...
Lamp Switch - Headlamp
Removal
1. Disconnect the battery ground cable.
2. Remove the headlamp switch knob.
1. Pull the headlamp switch knob out.
2. Insert a thin tool into the slot, pull and remove the headlamp switch
knob.
3. Remove the instrument panel cluster fin ...
Removal
WARNING: Do not smoke, carry lighted tobacco or an open flame of any
type when
working on or near any fuel-related components. Highly flammable mixtures are
always present
and may be ignited, possibly resulting in personal injury.
WARNING: Fuel supply lines ...
