Ford Mustang (1999-2004) Service Manual: Evaporative Emission System Leak Test

Ford Mustang (1999-2004) Service Manual / Engine / Evaporative Emissions / Evaporative Emission System Leak Test

Special Tool(s)

Evaporative Emission System Tester 310-F007 (134-00056) or equivalent
Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool

CAUTION: The evaporative emission system must not be pressurized to more than 3.48 kPa (14 inches H 2 O) or damage to the evaporative emission system may occur.

1. Connect the Evaporative Emission System Leak Tester to the evaporative emission test port.

2. Close the canister vent solenoid. For additional information, refer to Canister Vent Solenoid Closing Procedure in this section.

3. Pressurize the evaporative emission system to 3.48 kPa (14 inches H 2 O).

4. Monitor the system for two minutes. The system fails the leak test if the pressure falls below 2.0 kPa (8 inches H 2 O).

5. Repair any leaks as necessary.

6. Repeat the leak test until the system remains above 2.0 kPa (8 inches H 2 O) after the twominute test period.

    Canister Vent Solenoid Closing Procedure
    Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool CAUTION: The canister vent solenoid must not be ...

    Evaporative Emission Repair Verification Drive Cycle
    Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool Drive Cycle Recommendations NOTE: The followi ...

    Other materials:

    Retractor - Front Seat Safety Belt, Convertible
    Special Tool(s) Torx Bit, Safety Belt Bolt 501-010 (T77L-2100-A) Removal 1. Remove the quarter trim panel (31012). For additional information, refer to Section. 2. Remove the nut and bolts and safety belt retractor. Installation NOTE: Make ...

    Installation
    1. CAUTION: The timing chain procedures must be followed exactly or damage to the valve and pistons will result. Compress the tensioner plunger, using an edge of a vise. 2. While holding the ratchet mechanism, push the ratchet arm back into the tensioner ...

    Assembly
    1. Install the locking lever cam and pin. 2. Install the lock actuator lever and pin. 3. Install the lock actuator lever return spring. 4. Install the ignition lock cylinder lockout lever. 5. NOTE: The lock lever with two teeth is installed on the left ...