Ford Mustang (1999-2004) Service Manual: Evaporative Emission System Leak Test

Special Tool(s)

Evaporative Emission System Tester 310-F007 (134-00056) or equivalent
Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool

CAUTION: The evaporative emission system must not be pressurized to more than 3.48 kPa (14 inches H 2 O) or damage to the evaporative emission system may occur.

1. Connect the Evaporative Emission System Leak Tester to the evaporative emission test port.

2. Close the canister vent solenoid. For additional information, refer to Canister Vent Solenoid Closing Procedure in this section.

3. Pressurize the evaporative emission system to 3.48 kPa (14 inches H 2 O).

4. Monitor the system for two minutes. The system fails the leak test if the pressure falls below 2.0 kPa (8 inches H 2 O).

5. Repair any leaks as necessary.

6. Repeat the leak test until the system remains above 2.0 kPa (8 inches H 2 O) after the twominute test period.

    Canister Vent Solenoid Closing Procedure
    Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool CAUTION: The canister vent solenoid must not be ...

    Evaporative Emission Repair Verification Drive Cycle
    Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool Drive Cycle Recommendations NOTE: The followi ...

    Other materials:

    Air Conditioning (A/C) System Check - Retail Procedure
    NOTE: This Retail Procedure is not eligible for claiming on Ford paid repairs (warranty and ESP). NOTE: The engine should be run at idle for 10 minutes with the air conditioning on and set to MAX A/C before carrying out this retail procedure. NOTE: Re ...

    Principles of Operation
    Power Window Control NOTE: Battery power and ground must be removed before disconnecting the GEM connectors to avoid setting false DTCs. The driver power window one-touch down operation is controlled by the generic electronic module (GEM). This featur ...

    Leakage Inspection
    CAUTION: Do not try to stop the fluid leak by increasing the torque beyond specifications. This may cause damage to the case threads. Check the fluid filler tube connection at the transmission case. If leakage is found here, install a new grommet. Ch ...