Ford Mustang (1999-2004) Service Manual: Rocker Arms - Inspection

CAUTION: Do not attempt to true surfaces by grinding. Check the rocker arm pad, side rails and seat for excessive wear, cracks, nicks or burrs. Check the rocker arm seat bolt for stripped or broken threads. Install new components as ncessary or possible damage may occur.

1. Inspect the rocker arm push rod bore for nicks, scratches, scores or scuffs. Install new components as necessary. Refer to the appropriate section in Group 303 for the procedure.

Rocker Arms -Inspection

2. Inspect the pad at the valve end of the rocker arm for indications of scuffing or abnormal wear. If the pad is grooved, install a new rocker arm. Refer to the appropriate section in Group 303 for the procedure.

Push Rods - Cleaning

1. Clean the push rods (6565) in a suitable solvent. Blow out the oil passage in the push rods with compressed air.

    Sprockets
    1. WARNING: To avoid the possibility of personal injury or damage to the vehicle, do not operate the engine with the hood open until the fan blade has been examined for possible cracks and separ ...

    Push Rods - Inspection
    1. CAUTION: Do not attempt to straighten push rods. Check the ends of the push rods for nicks, grooves, roughness or excessive wear. Install new push rods as necessary. Refer to the appropriate se ...

    Other materials:

    Transmission Case
    Special Tool(s) Handle 205-D055 (D81L-4000-A) Installer, Bearing Cup 204-039 (T77F-1217-B) Installer, Drive Pinion Bearing Cup 205-054 (T71P-4616-A) Installer, Rear Axle Oil Seal 205-155 (T80T-4000-Y) ...

    Installation
    1. Make sure the anti-rattle spring is correctly positioned in the caliper. 2. CAUTION: Make sure guide pin boots are correctly seated or damage to guide pins can occur. Install the disc brake caliper. 1. Hold the guide pins stationary. 2. Inst ...

    Installation
    1. CAUTION: Install the brake pads in full axle sets. Do not install new brake pads on only one side of vehicle. Install the new slipper and brake pads. 2. Position the caliper on the anchor plate and install the bolts. 3. Install the wheel and tire ...