Ford Mustang (1999-2004) Service Manual: Evaporator Core Housing
Material
| Item | Specification |
| PAG Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN-12-C) | WSH-M1C231- B |
| MERPOL NA | ESE-M99B144- B |
Removal
NOTE: The evaporator core is not separately serviceable, it is serviced only with the evaporator core housing assembly.
1. Disconnect the battery ground cable.
2. Recover the refrigerant. For additional information, refer to Section.
3. Drain the cooling system. 4. Remove the instrument panel. For additional information, refer to Section.
5. Disconnect the heater hose couplings from the heater core. For additional information, refer to Section.
6. Disconnect the vacuum connector.
7. Remove the suction accumulator/drier. For additional information, refer to Section.
8. Disconnect the A/C liquid line.
- Discard the O-ring seals.
9. Remove the evaporator core housing nuts.
10. Remove the nut.
11. Remove the screw.
12. Remove the interior evaporator core housing bolts.
13. Remove the evaporator core housing.
Installation
1. To install, reverse the removal procedure.
- Lubricate the coolant hoses with coolant hose lubricant or plain water only, if needed.
- Install new O-ring seals lubricated with PAG oil.
Blower Motor
Removal
1. Disconnect the jumper wire.
2. Disconnect the main harness.
3. Remove the screws.
4. Separate the cover from the motor.
5. Separate the motor from the housing.
6. Disconnect the j ...
Heater Core
Removal
NOTE: If a heater core leak is suspected, the heater core must be
pressure leak tested before it is
removed from the vehicle. For additional information, refer to Section.
1. Remove the evap ...
Other materials:
Evaporative Emissions (Description and Operation)
Component Location
The evaporative emission system:
is equipped with an on-board refueling vapor recovery (ORVR) system.
prevents hydrocarbon emissions from reaching the atmosphere.
stores fuel vapors in the evaporative emission (EVAP) canis ...
Trunk release
The remote trunk release button is
located on the center console. Press
the button to unlatch the trunk.
Interior Trunk Control Lockout (Convertible Vehicles Only)
This feature disables the interior trunk control. It helps prevent
unauthorized access to the t ...
Ignition Coil - Coil On Plug
Removal
1. Disconnect the battery ground cable (14301). For additional
information, refer to Section.
2. Remove the air cleaner outlet tube (9B659). For additional information,
refer to Section.
3. NOTE: One ignition coil is shown, and the others are ...
