Ford Mustang (1999-2004) Service Manual: Piston Inspection
Special Tool(s)
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Scraper, Piston Ring Groove 303-D033 (D81L-6002-D) or equivalent |
CAUTION: Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can occur.
1. Clean and inspect the (1) ring lands, (2) skirts, (3) pin bosses, and the (4) tops of the pistons. If wear marks, scores or glazing is found on the piston skirt, check for a bent or twisted connecting rod.
2. Use the Piston Ring Groove Scraper to clean the piston ring grooves.
- Make sure the oil ring holes are clean.
Crankshaft - Connecting Rod Journal Taper, Out of Round
1. Measure the crankshaft connecting rod journal diameters in two
directions perpendicular to one
another at each end of the connecting rod journal. The difference in the
measurements from
one e ...
Piston - Pin to Bore Diameter
1. WARNING: Cover the end of the pin bore with a hand or shop rag when
removing
the retainer ring, since it has a tendency to spring out. Wear eye protection.
NOTE: Piston and piston pins are a matc ...
Other materials:
Steering Column Switches (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 13 , Power Distribution for schematic and
connector information.
Refer to Wiring Diagrams Cell 81 , Interval Wiper/Washer for schematic and
connector information.
Refer to Wiring Diagrams Cell 85 , Headlamps for schematic and co ...
Driveline Angle Inspection
Special Tool(s)
Anglemaster II Driveline
Inclinometer
164-R2402 or equivalent
NOTE: An incorrect driveline angle can cause a vibration or shudder.
1. Check the vehicle for evidence or overload or sagging. Check for specified
air pressures
in ...
Fill
1. WARNING: Do not mix oil types, any mixture or any unapproved oil can
lead to seal
deterioration and leaks. A leak can ultimately cause loss of fluid, which can
result in a
loss of power steering assist.
Check the fluid level. If necessary, fill the reserv ...
