Ford Mustang (1999-2004) Service Manual: Piston Inspection
Special Tool(s)
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Scraper, Piston Ring Groove 303-D033 (D81L-6002-D) or equivalent |
CAUTION: Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can occur.
1. Clean and inspect the (1) ring lands, (2) skirts, (3) pin bosses, and the (4) tops of the pistons. If wear marks, scores or glazing is found on the piston skirt, check for a bent or twisted connecting rod.
2. Use the Piston Ring Groove Scraper to clean the piston ring grooves.
- Make sure the oil ring holes are clean.
Crankshaft - Connecting Rod Journal Taper, Out of Round
1. Measure the crankshaft connecting rod journal diameters in two
directions perpendicular to one
another at each end of the connecting rod journal. The difference in the
measurements from
one e ...
Piston - Pin to Bore Diameter
1. WARNING: Cover the end of the pin bore with a hand or shop rag when
removing
the retainer ring, since it has a tendency to spring out. Wear eye protection.
NOTE: Piston and piston pins are a matc ...
Other materials:
Flywheel Ring Gear
Removal
1. Remove the flywheel.
2. WARNING: This procedure should be carried out only by a
correctly equipped and
experienced acetylene torch operator. Tongs must be used or asbestos gloves
worn
when handling the heated flywheel ring gear. Failure to f ...
Charging System (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 12 , Charging System for schematic and
connector information.
Special Tool(s)
73III Automotive Meter
105-R0057 or equivalent
SABRE Premium Battery and
Electrical System Tester
010-00736 or equival ...
Installation
1. Align the center mark on the cover assembly to the V-notch on the rear
glass assembly and
staple the entire length of the number four bow.
2. Center the listing sleeve on the bottom of the folding top number two bow.
3. Position the listing sleeve onto ...
