Ford Mustang (1999-2004) Service Manual: Piston Inspection
Special Tool(s)
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Scraper, Piston Ring Groove 303-D033 (D81L-6002-D) or equivalent |
CAUTION: Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can occur.
1. Clean and inspect the (1) ring lands, (2) skirts, (3) pin bosses, and the (4) tops of the pistons. If wear marks, scores or glazing is found on the piston skirt, check for a bent or twisted connecting rod.
2. Use the Piston Ring Groove Scraper to clean the piston ring grooves.
- Make sure the oil ring holes are clean.
Crankshaft - Connecting Rod Journal Taper, Out of Round
1. Measure the crankshaft connecting rod journal diameters in two
directions perpendicular to one
another at each end of the connecting rod journal. The difference in the
measurements from
one e ...
Piston - Pin to Bore Diameter
1. WARNING: Cover the end of the pin bore with a hand or shop rag when
removing
the retainer ring, since it has a tendency to spring out. Wear eye protection.
NOTE: Piston and piston pins are a matc ...
Other materials:
Engine Ignition (Description and Operation)
The ignition coil (12029), which is mounted on the upper intake manifold, can
be described as a coil
pack containing three separate coil units. Each coil unit is individually
controlled by the powertrain
control module (PCM) (12A650) through separate wire le ...
Charging System (Description and Operation)
The charging system is a negative ground system consisting of the
following:
generator
internal voltage regulator
charging system warning indicator
storage battery
necessary wiring and cables
The generator is belt-driven by the engine ...
Interior Lighting (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 111 , Remote Control Alarm and Lock System
for schematic and
connector information.
Refer to Wiring Diagrams Cell 59 , Generic Electronic Module for schematic
and connector
information.
Refer to Wiring Diagrams Cell 89 , ...
