Ford Mustang (1999-2004) Service Manual: Exhaust Gas Recirculation (EGR) Valve
Removal and Installation
NOTE: The 4.6L, 2V is shown. The 3.8L is similar.
1. Disconnect the vacuum hose.
2. Disconnect the EGR tube from the EGR valve.
3. Remove the two bolts, the EGR valve and the gasket.
4. NOTE: Install a new gasket.
To install, reverse the removal procedure.
EGR System Components
The EGR system returns a portion of the exhaust gas to the intake manifold to
reduce the combustion
temperature. This results in lower nitrous oxide formation.
The powertrain control modul ...
Exhaust Gas Recirculation (EGR) Valve - Cobra
Removal and Installation
1. Disconnect the accelerator cable and the speed control cable.
2. Remove the accelerator cable bracket bolts.
3. Release the clip and position the accelerator cable bra ...
Other materials:
Muffler - 3.8L
Removal and Installation
1. Raise and support the vehicle. For additional information, refer to
Section.
2. Support the rear axle with a suitable jack.
3. Remove the upper arm-to-differential bolt.
4. Remove the nut and bolt and disconnect the rear shock ...
Exhaust System (Diagnosis and Testing)
Symptom Chart
Condition
Possible Sources
Action
Noisy or
leaking
exhaust
Broken or loose
clamps, hangers or
isolators.
Punctures in the muffler
(5230).
Broken, loose or
missing exhaust
manifold fa ...
Switch - Horn
Removal
1. Remove the driver side air bag module (043B13). Refer to Section.
2. Remove the switches.
1. Disconnect the horn wire from the switches.
2. Remove the horn switch screws and remove the switches.
Installation
1. To install, reve ...
