Ford Mustang (1999-2004) Service Manual: Exhaust Gas Recirculation (EGR) Valve

Removal and Installation

NOTE: The 4.6L, 2V is shown. The 3.8L is similar.

1. Disconnect the vacuum hose.

Exhaust Gas Recirculation (EGR) Valve

2. Disconnect the EGR tube from the EGR valve.

Exhaust Gas Recirculation (EGR) Valve

3. Remove the two bolts, the EGR valve and the gasket.

Exhaust Gas Recirculation (EGR) Valve

4. NOTE: Install a new gasket.

To install, reverse the removal procedure.

    EGR System Components
      The EGR system returns a portion of the exhaust gas to the intake manifold to reduce the combustion temperature. This results in lower nitrous oxide formation. The powertrain control modul ...

    Exhaust Gas Recirculation (EGR) Valve - Cobra
    Removal and Installation 1. Disconnect the accelerator cable and the speed control cable. 2. Remove the accelerator cable bracket bolts. 3. Release the clip and position the accelerator cable bra ...

    Other materials:

    Compressor Manifold and Tube Assembly - 4.6L
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation NOTE: Installation of a new suction accumulator is not required when repairing the ...

    Wheel And Tire
    Removal 1. CAUTION: Do not use heat to loosen a seized wheel nut (1012). Heat can damage the wheel and wheel bearings. NOTE: To avoid damage or scratching to the center cap, place facing up when removed. Loosen the wheel nuts. 1. NOTE: To avoid wheel damag ...

    Installation
    1. Align the blend door driver to the full heat position. 2. Place the temperature control knob in the full WARM position. 3. Attach the cable drive to the control head. 4. Rotate the knob back and forth from full WARM to full COOL. 5. Check the cable ...