Ford Mustang (1999-2004) Service Manual: Exhaust Gas Recirculation (EGR) Valve

Removal and Installation

NOTE: The 4.6L, 2V is shown. The 3.8L is similar.

1. Disconnect the vacuum hose.

Exhaust Gas Recirculation (EGR) Valve

2. Disconnect the EGR tube from the EGR valve.

Exhaust Gas Recirculation (EGR) Valve

3. Remove the two bolts, the EGR valve and the gasket.

Exhaust Gas Recirculation (EGR) Valve

4. NOTE: Install a new gasket.

To install, reverse the removal procedure.

    EGR System Components
      The EGR system returns a portion of the exhaust gas to the intake manifold to reduce the combustion temperature. This results in lower nitrous oxide formation. The powertrain control modul ...

    Exhaust Gas Recirculation (EGR) Valve - Cobra
    Removal and Installation 1. Disconnect the accelerator cable and the speed control cable. 2. Remove the accelerator cable bracket bolts. 3. Release the clip and position the accelerator cable bra ...

    Other materials:

    Air Conditioning (A/C) Pressure Relief Valve - 4.6L
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation NOTE: Installation of a new suction accumulator is not required when repairing the ...

    Manual Transmission and Clutch (Diagnosis and Testing)
    Inspection and Verification It is important to get an accurate description of the concern before any diagnosis can be carried out. Ask questions as to whether it occurs when hot or cold, during shifting, driving at a particular speed or in a parti ...

    Hydro-Boost Bleeding
    1. NOTE: The Hydro-Boost power brake booster (2B560) is generally self-bleeding, and the following procedure will normally bleed the air from the power brake booster. Normal operation of the vehicle will further remove any additional trapped air. Fill the p ...