Ford Mustang (1999-2004) Service Manual: Exhaust Gas Recirculation (EGR) Valve
Removal and Installation
NOTE: The 4.6L, 2V is shown. The 3.8L is similar.
1. Disconnect the vacuum hose.
2. Disconnect the EGR tube from the EGR valve.
3. Remove the two bolts, the EGR valve and the gasket.
4. NOTE: Install a new gasket.
To install, reverse the removal procedure.
EGR System Components
The EGR system returns a portion of the exhaust gas to the intake manifold to
reduce the combustion
temperature. This results in lower nitrous oxide formation.
The powertrain control modul ...
Exhaust Gas Recirculation (EGR) Valve - Cobra
Removal and Installation
1. Disconnect the accelerator cable and the speed control cable.
2. Remove the accelerator cable bracket bolts.
3. Release the clip and position the accelerator cable bra ...
Other materials:
Inspection and Verification
1. Verify the customer concern is with the evaporative emission (EVAP)
system.
2. Visually inspect for the following obvious signs of mechanical damage.
Visual Inspection Chart
Mechanical
Fuel filler cap
EVAP test port
...
Halfshaft
Special Tool(s)
Differential Plug
205-294 (T89P-4850-B)
Differential Seal Protector
205-461
Front Hub Remover
205-D070 (D93P-1175-B) or
Equivalent
Halfshaft Removal Tool
205-475
Steering Arm Remover
211-0 ...
Analysis of Vibration
WARNING: A vehicle equipped with a Traction-Lok differential will
always have both
wheels driving. If only one wheel is raised off the floor and the rear axle is
driven by the engine,
the wheel on the floor could drive the vehicle off the stand or jack. Be s ...
