Ford Mustang (1999-2004) Service Manual: Exhaust Gas Recirculation (EGR) Valve

Removal and Installation

NOTE: The 4.6L, 2V is shown. The 3.8L is similar.

1. Disconnect the vacuum hose.

Exhaust Gas Recirculation (EGR) Valve

2. Disconnect the EGR tube from the EGR valve.

Exhaust Gas Recirculation (EGR) Valve

3. Remove the two bolts, the EGR valve and the gasket.

Exhaust Gas Recirculation (EGR) Valve

4. NOTE: Install a new gasket.

To install, reverse the removal procedure.

    EGR System Components
      The EGR system returns a portion of the exhaust gas to the intake manifold to reduce the combustion temperature. This results in lower nitrous oxide formation. The powertrain control modul ...

    Exhaust Gas Recirculation (EGR) Valve - Cobra
    Removal and Installation 1. Disconnect the accelerator cable and the speed control cable. 2. Remove the accelerator cable bracket bolts. 3. Release the clip and position the accelerator cable bra ...

    Other materials:

    Mirror - Motor
    Removal 1. Push in the upper edge of the mirror glass to the maximum travel. 2. Grasp the bottom of the mirror glass, pull outward and remove the mirror glass. 3. Remove the mirror motor screws. 4. Disconnect the mirror motor electrical connector. 5. ...

    Inspection and Verification
    1. Verify the customer's concern by operating the active restraint system to duplicate the condition. 2. Inspect to determine if any of the following mechanical or electrical concerns apply: Visual Inspection Chart Mechanical Electrical ...

    Load Carrying
    LOAD LIMIT Vehicle Loading – With and Without a Trailer Vehicle Loading – With and Without a Trailer This section will guide you in the proper loading of your vehicle and/or trailer, to keep your loaded vehicle weight within its design rating capability, w ...