Ford Mustang (1999-2004) Service Manual: Fittings - R-Clip

Material

Item Specification
SAE 5W-20 Super Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H

Disconnect

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before servicing or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved to prevent accidental spraying of fuel, causing possible personal injury or a fire hazard.

CAUTION: Do not use any tools. The use of tools may cause a deformity in the clip components which may cause fuel leaks.

1. Relieve the fuel system pressure. For additional information, refer to Pressure Relief in this section.

2. Remove the shipping tab by bending.

Fittings - R-Clip

3. Spread the R-clip legs and push the clip into the fitting.

Fittings - R-Clip

4. Separate the fitting from the tube.

Fittings - R-Clip

Connect

1. NOTE: Apply a light coat of clean engine oil.

Clean and inspect the fitting and the tube for damage.

2. Insert the R-clip into the fitting.

Fittings - R-Clip

3. Insert the tube in the fitting and push together until a click is heard.

Fittings - R-Clip

4. Pull on the connection to make sure it is fully engaged.

Fittings - R-Clip

    Fuel Line Fittings - Push Connect
    Special Tool(s) Disconnect Tool, Spring Lock Coupling 310-S039 (T90T-9550-S) Material Item Specification SAE 5W-20 Super Premium Blend Motor Oil XO-5W20-QSP or equiv ...

    Fittings - Vapor Tube
    Disconnect 1. WARNING: The evaporative emission system contains fuel vapor and condensed fuel vapor. Although not present in large quantities, it still presents the danger of explosion or fire. Disc ...

    Other materials:

    Evaporator Core Housing
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    Gearshift Rail and Fork
    Disassembly and Assembly 1. Using a 5/32-inch drift and a hammer, remove and discard the split pin. Slide the shift fork from the shift rail. 2. Remove the gearshift fork inserts. 3. CAUTION: Support the shift rail to prevent damage to the parts. Positio ...

    Removal
    Convertible 1. For removal of the back window glass, refer to Section. Coupe WARNING: To prevent glass splinters from entering eyes or cutting hands, wear safety glasses and heavy gloves when cutting glass from the vehicle. 2. Remove the roof side ...