Ford Mustang (1999-2004) Service Manual: Fittings - R-Clip

Material

Item Specification
SAE 5W-20 Super Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H

Disconnect

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before servicing or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved to prevent accidental spraying of fuel, causing possible personal injury or a fire hazard.

CAUTION: Do not use any tools. The use of tools may cause a deformity in the clip components which may cause fuel leaks.

1. Relieve the fuel system pressure. For additional information, refer to Pressure Relief in this section.

2. Remove the shipping tab by bending.

Fittings - R-Clip

3. Spread the R-clip legs and push the clip into the fitting.

Fittings - R-Clip

4. Separate the fitting from the tube.

Fittings - R-Clip

Connect

1. NOTE: Apply a light coat of clean engine oil.

Clean and inspect the fitting and the tube for damage.

2. Insert the R-clip into the fitting.

Fittings - R-Clip

3. Insert the tube in the fitting and push together until a click is heard.

Fittings - R-Clip

4. Pull on the connection to make sure it is fully engaged.

Fittings - R-Clip

    Fuel Line Fittings - Push Connect
    Special Tool(s) Disconnect Tool, Spring Lock Coupling 310-S039 (T90T-9550-S) Material Item Specification SAE 5W-20 Super Premium Blend Motor Oil XO-5W20-QSP or equiv ...

    Fittings - Vapor Tube
    Disconnect 1. WARNING: The evaporative emission system contains fuel vapor and condensed fuel vapor. Although not present in large quantities, it still presents the danger of explosion or fire. Disc ...

    Other materials:

    Disassembly
    1. NOTE: The index mark on the output shaft must be aligned with the index mark on the output shaft ring gear during the assembly procedure. Remove the ring gear snap ring. 2. Separate the ring gear and output shaft. 3. Remove the three output shaft seal ...

    Inspection and Verification
    WARNING: A vehicle equipped with a Traction-Lok differential will always have both wheels driving. If, while the vehicle is being serviced, only one wheel is raised off the ground and the rear axle is driven by the engine, the wheel on the ground could drive ...

    Air Cleaner Outlet Pipe - 4.6L (4V)
    Removal and Installation Cobra 1. Disconnect the intake air temperature (IAT) sensor. All vehicles 2. Disconnect the vacuum hose. 3. Disconnect the breather hose. NOTE: Cobra shown, Mach I similar. 4. Loosen the clamps and remove the air cleaner outle ...