Ford Mustang (1999-2004) Service Manual: Fuel Line Fittings - Push Connect

Special Tool(s)

Disconnect Tool, Spring Lock Coupling 310-S039 (T90T-9550-S)

Material

Item Specification
SAE 5W-20 Super Premium Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H

Disconnect

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before servicing or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved to prevent accidental spraying of fuel, causing personal injury or a fire hazard.

1. Relieve the fuel system pressure. For additional information, refer to Pressure Relief in this section.

2. Disconnect the safety clip from the male hose.

Fuel Line Fittings - Push Connect

3. Install the Fuel Line Disconnect Set and push into the fitting.

Fuel Line Fittings - Push Connect

4. Separate the fittings.

  • Clean and inspect the fittings for damage.

Fuel Line Fittings - Push Connect

Connect

1. NOTE: Lubricate the tube end with clean engine oil to ease assembly.

Connect the fitting.

  • Align the tube to the fitting and push until you hear a click.

Fuel Line Fittings - Push Connect

2. Pull on the fitting to make sure it is fully engaged, then install the safety clip.

Fuel Line Fittings - Push Connect

    Spring Lock Couplings
    Special Tool(s) Disconnect Tool, Spring Lock Coupling (3/8 inch yellow) 310-D004 (D87L-9280-A) or equivalent Disconnect Tool, Spring Lock Coupling (1/2 inch green) 310 ...

    Fittings - R-Clip
    Material Item Specification SAE 5W-20 Super Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disconnect WARNING: Do not smoke or carry lighted tobacco ...

    Other materials:

    Evaporative Emission Repair Verification Drive Cycle
    Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool Drive Cycle Recommendations NOTE: The following procedure is designed to execute and complete the evap ...

    Rear Window Glass
    Special Tool(s) Rotunda Pneumatic Knife with Offset Blade 107-R1511 or equivalent The Pumper 164-R2459 or equivalent Rotunda Interior Auto Glass Cut-Out Knife Kit 164-R2450 or equivalent ...

    Touchscreen climate controls
    Press the CLIMATE hard button to access your climate control features. Depending on your vehicle line and option package, your climate screen may look different from the screen shown here. Climate Control Voice Commands If you are not viewing the climate co ...