Ford Mustang (1999-2004) Service Manual: Fuel Line Fittings - Push Connect

Special Tool(s)

Disconnect Tool, Spring Lock Coupling 310-S039 (T90T-9550-S)

Material

Item Specification
SAE 5W-20 Super Premium Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H

Disconnect

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before servicing or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved to prevent accidental spraying of fuel, causing personal injury or a fire hazard.

1. Relieve the fuel system pressure. For additional information, refer to Pressure Relief in this section.

2. Disconnect the safety clip from the male hose.

Fuel Line Fittings - Push Connect

3. Install the Fuel Line Disconnect Set and push into the fitting.

Fuel Line Fittings - Push Connect

4. Separate the fittings.

  • Clean and inspect the fittings for damage.

Fuel Line Fittings - Push Connect

Connect

1. NOTE: Lubricate the tube end with clean engine oil to ease assembly.

Connect the fitting.

  • Align the tube to the fitting and push until you hear a click.

Fuel Line Fittings - Push Connect

2. Pull on the fitting to make sure it is fully engaged, then install the safety clip.

Fuel Line Fittings - Push Connect

    Spring Lock Couplings
    Special Tool(s) Disconnect Tool, Spring Lock Coupling (3/8 inch yellow) 310-D004 (D87L-9280-A) or equivalent Disconnect Tool, Spring Lock Coupling (1/2 inch green) 310 ...

    Fittings - R-Clip
    Material Item Specification SAE 5W-20 Super Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disconnect WARNING: Do not smoke or carry lighted tobacco ...

    Other materials:

    Keyless Entry/Computer Operated Locks
    Programming -Keyless Entry Remote Transmitter NOTE: All keyless entry remote transmitters (15K601) must be programmed at the same time. NOTE: All previous transmitter identification codes (TIC's) will be erased when programming mode is entered. ...

    Symptom Chart
    Condition Possible Sources Action Tires show excess wear on edge of tread Underinflated tires. Vehicle overloaded. High-speed cornering. Incorrect ride height. Incorrect wheel alignment. Incorrect tire ...

    Switch - Key-In-Ignition Warning
    Removal 1. Remove the ignition switch lock cylinder. 1. Insert the ignition key and turn to the RUN position. 2. Insert a punch in the access hole of the steering column and press the release tab while pulling out the ignition switch lock cy ...