Ford Mustang (1999-2004) Service Manual: Fuel Line Fittings - Push Connect

Special Tool(s)

Disconnect Tool, Spring Lock Coupling 310-S039 (T90T-9550-S)

Material

Item Specification
SAE 5W-20 Super Premium Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H

Disconnect

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before servicing or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved to prevent accidental spraying of fuel, causing personal injury or a fire hazard.

1. Relieve the fuel system pressure. For additional information, refer to Pressure Relief in this section.

2. Disconnect the safety clip from the male hose.

Fuel Line Fittings - Push Connect

3. Install the Fuel Line Disconnect Set and push into the fitting.

Fuel Line Fittings - Push Connect

4. Separate the fittings.

  • Clean and inspect the fittings for damage.

Fuel Line Fittings - Push Connect

Connect

1. NOTE: Lubricate the tube end with clean engine oil to ease assembly.

Connect the fitting.

  • Align the tube to the fitting and push until you hear a click.

Fuel Line Fittings - Push Connect

2. Pull on the fitting to make sure it is fully engaged, then install the safety clip.

Fuel Line Fittings - Push Connect

    Spring Lock Couplings
    Special Tool(s) Disconnect Tool, Spring Lock Coupling (3/8 inch yellow) 310-D004 (D87L-9280-A) or equivalent Disconnect Tool, Spring Lock Coupling (1/2 inch green) 310 ...

    Fittings - R-Clip
    Material Item Specification SAE 5W-20 Super Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disconnect WARNING: Do not smoke or carry lighted tobacco ...

    Other materials:

    Flywheel Runout Check
    Special Tool(s) Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent 1. Mount the special tool so that the indicator contact point rides on the clutch disc contact surface. 2. Turn the flywheel (6375); if the runout exceeds the ...

    Disassembly
      1. CAUTION: Hand tighten the special tool to prevent gear damage. CAUTION: Support the output shaft while using the press to prevent damage to the shaft or gears. Using the special tool and a press, remove first gear, the output shaft rear bearing ...

    Dual Converter Y-Pipe - 3.8L
    Removal NOTE: The RH and LH catalytic converters are serviceable separately. 1. Raise and support the vehicle. For additional information, refer to Section. 2. CAUTION: When repairing the exhaust system or removing exhaust components, disconnect all heated o ...