Ford Mustang (1999-2004) Service Manual: Fuel Line Fittings - Push Connect

Special Tool(s)

Disconnect Tool, Spring Lock Coupling 310-S039 (T90T-9550-S)

Material

Item Specification
SAE 5W-20 Super Premium Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H

Disconnect

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before servicing or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved to prevent accidental spraying of fuel, causing personal injury or a fire hazard.

1. Relieve the fuel system pressure. For additional information, refer to Pressure Relief in this section.

2. Disconnect the safety clip from the male hose.

Fuel Line Fittings - Push Connect

3. Install the Fuel Line Disconnect Set and push into the fitting.

Fuel Line Fittings - Push Connect

4. Separate the fittings.

  • Clean and inspect the fittings for damage.

Fuel Line Fittings - Push Connect

Connect

1. NOTE: Lubricate the tube end with clean engine oil to ease assembly.

Connect the fitting.

  • Align the tube to the fitting and push until you hear a click.

Fuel Line Fittings - Push Connect

2. Pull on the fitting to make sure it is fully engaged, then install the safety clip.

Fuel Line Fittings - Push Connect

    Spring Lock Couplings
    Special Tool(s) Disconnect Tool, Spring Lock Coupling (3/8 inch yellow) 310-D004 (D87L-9280-A) or equivalent Disconnect Tool, Spring Lock Coupling (1/2 inch green) 310 ...

    Fittings - R-Clip
    Material Item Specification SAE 5W-20 Super Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disconnect WARNING: Do not smoke or carry lighted tobacco ...

    Other materials:

    Supercharger Cooling System Draining, Filling and Bleeding
    Draining WARNING: Never remove the pressure relief cap while the engine is operating or when the cooling system is hot. Failure to follow these instructions can result in damage to the cooling system or engine or personal injury. To avoid having scalding hot ...

    Audio Unit
    Torque Specifications Audio System The Mustang is available with the following audio systems: M100 CD AM/FM CDX6-AM/FM with six CD in-dash MP3 single CD AM/FM (optional) The M100 system is equipped with four premium speakers. The CDX6 six ...

    Assembly
    1. Install the new O-ring. 2. Assemble the gear shifter forks. 1. Install the gear shift plate into the gear shifter fork. 2. Install the gear shift fork inserts. 3. NOTE: Position the narrow side of the C-shaped gear selector interlock sleeve in ...