Ford Mustang (1999-2004) Service Manual: Fuel Charging Wiring Harness
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.
1. Disconnect the battery ground cable. For additional information, refer to Section.
2. Remove the upper intake manifold. For additional information, refer to Section.
3. Disconnect the following electrical connectors.
- 42-pin engine bulkhead connector
- 16-pin connector
- 8-pin connector
- A/C pressure switch

4. Separate the wiring harness from the dash panel.

5. Disconnect the intake manifold runner control (IMRC) actuator electrical connector.

6. Disconnect the RH heated oxygen sensor (HO2S) electrical connector and the 16-pin electrical connector.

7. Disconnect the crankshaft position (CKP) sensor electrical connector.

8. Disconnect the camshaft position (CMP) sensor electrical connector.

9. NOTE: Right side shown, left side similar.
Disconnect the six fuel injector electrical connectors.

10. Disconnect the cylinder head temperature (CHT) sensor electrical connector on the back of the left cylinder head.

11. Disconnect the engine oil pressure sender electrical connector.

12. Disconnect the fuel pressure sensor electrical connector.

13. Disconnect the LH heated oxygen sensor (HO2S) electrical connector.

14. Disconnect the 16-pin electrical connector on the back of the left cylinder head.

15. Remove the wiring harness:
- Separate the wiring harness from the fuel supply manifold.
16. To install, reverse the removal procedure.
Fuel Injectors
Material
Item
Specification
SAE 5W-20 Premium Synthetic
Blend Motor Oil
XO-5W20-QSP or equivalent
WSS-M2C153-
H
Removal and Installation
WARNING: Do not smoke or carry lighted ...
Supply Manifold
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel related components. Highly flammable mixtures are
always present
an ...
Other materials:
Inspection and Assembly Requirements - Following an
A/C
Compressor Failure
CAUTION: To prevent refrigerant system contamination and possible
failure of the new
A/C compressor, carry out the following procedures.
1. NOTE: A dirty A/C evaporator core orifice or a condenser to
evaporator tube containing black
refrigerant oil and parti ...
System Air Flow Description
MAX A/C
When MAX A/C is selected:
The air inlet door vacuum control motor is at full vacuum, closing
off outside air and admitting
only recirculated air.
The panel/defrost door vacuum control motor is at full vacuum and
the panel/floor door vacu ...
Disassembly
1. WARNING: To avoid risk of serious personal injury, follow all
warnings, cautions,
notes and instructions in the driver air bag removal and installation procedure.
Remove the steering column (3C529). For additional information, refer to Column
in this
s ...
