Ford Mustang (1999-2004) Service Manual: Fuel Charging Wiring Harness
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.
1. Disconnect the battery ground cable. For additional information, refer to Section.
2. Remove the upper intake manifold. For additional information, refer to Section.
3. Disconnect the following electrical connectors.
- 42-pin engine bulkhead connector
- 16-pin connector
- 8-pin connector
- A/C pressure switch
4. Separate the wiring harness from the dash panel.
5. Disconnect the intake manifold runner control (IMRC) actuator electrical connector.
6. Disconnect the RH heated oxygen sensor (HO2S) electrical connector and the 16-pin electrical connector.
7. Disconnect the crankshaft position (CKP) sensor electrical connector.
8. Disconnect the camshaft position (CMP) sensor electrical connector.
9. NOTE: Right side shown, left side similar.
Disconnect the six fuel injector electrical connectors.
10. Disconnect the cylinder head temperature (CHT) sensor electrical connector on the back of the left cylinder head.
11. Disconnect the engine oil pressure sender electrical connector.
12. Disconnect the fuel pressure sensor electrical connector.
13. Disconnect the LH heated oxygen sensor (HO2S) electrical connector.
14. Disconnect the 16-pin electrical connector on the back of the left cylinder head.
15. Remove the wiring harness:
- Separate the wiring harness from the fuel supply manifold.
16. To install, reverse the removal procedure.
Fuel Injectors
Material
Item
Specification
SAE 5W-20 Premium Synthetic
Blend Motor Oil
XO-5W20-QSP or equivalent
WSS-M2C153-
H
Removal and Installation
WARNING: Do not smoke or carry lighted ...
Supply Manifold
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel related components. Highly flammable mixtures are
always present
an ...
Other materials:
Jump-starting the vehicle
WARNING: The gases around the battery can explode if exposed
to flames, sparks, or lit cigarettes. An explosion could result in
injury or vehicle damage.
WARNING: Batteries contain sulfuric acid which can burn skin,
eyes and clothing, if contacted.
Do not atte ...
Inspection and Verification
1. Verify the customer's concern by operating the active restraint system to
duplicate the condition.
2. Inspect to determine if any of the following mechanical or electrical
concerns apply:
Visual Inspection Chart
Mechanical
Electrical
...
Component Tests
Drive Belt Noise/Flutter
Drive belt chirp occurs due to pulley misalignment or excessive pulley runout.
It can be the result of a
damaged pulley or an incorrectly aligned pulley.
To correct, determine the area where the noise comes from. Check each of the
p ...