Ford Mustang (1999-2004) Service Manual: Fuel Charging Wiring Harness
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.
1. Disconnect the battery ground cable. For additional information, refer to Section.
2. Remove the upper intake manifold. For additional information, refer to Section.
3. Disconnect the following electrical connectors.
- 42-pin engine bulkhead connector
- 16-pin connector
- 8-pin connector
- A/C pressure switch
4. Separate the wiring harness from the dash panel.
5. Disconnect the intake manifold runner control (IMRC) actuator electrical connector.
6. Disconnect the RH heated oxygen sensor (HO2S) electrical connector and the 16-pin electrical connector.
7. Disconnect the crankshaft position (CKP) sensor electrical connector.
8. Disconnect the camshaft position (CMP) sensor electrical connector.
9. NOTE: Right side shown, left side similar.
Disconnect the six fuel injector electrical connectors.
10. Disconnect the cylinder head temperature (CHT) sensor electrical connector on the back of the left cylinder head.
11. Disconnect the engine oil pressure sender electrical connector.
12. Disconnect the fuel pressure sensor electrical connector.
13. Disconnect the LH heated oxygen sensor (HO2S) electrical connector.
14. Disconnect the 16-pin electrical connector on the back of the left cylinder head.
15. Remove the wiring harness:
- Separate the wiring harness from the fuel supply manifold.
16. To install, reverse the removal procedure.
Fuel Injectors
Material
Item
Specification
SAE 5W-20 Premium Synthetic
Blend Motor Oil
XO-5W20-QSP or equivalent
WSS-M2C153-
H
Removal and Installation
WARNING: Do not smoke or carry lighted ...
Supply Manifold
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel related components. Highly flammable mixtures are
always present
an ...
Other materials:
Disconnect
1. Remove the A/C tube lock coupling clip (19E746), if equipped.
2. Fit the special tool to the spring lock coupling.
3. Push the tool into the cage opening to release the female fitting from the
A/C tube lock coupling
spring (19E576).
4. Pull the sprin ...
Electronic Vibration Analyzer (EVA)
The EVA is a hand-held electronic diagnostic tool which will assist in
locating the source of
unacceptable vibrations. The vibration sensor can be remotely mounted anywhere
in the vehicle for
testing purposes. The unit displays the three most common vibratio ...
Assembly
1. Install the new O-ring.
2. Assemble the gear shifter forks.
1. Install the gear shift plate into the gear shifter fork.
2. Install the gear shift fork inserts.
3. NOTE: Position the narrow side of the C-shaped gear selector
interlock sleeve in ...
