Ford Mustang (1999-2004) Service Manual: Fuel Charging Wiring Harness

Removal and Installation

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.

1. Disconnect the battery ground cable. For additional information, refer to Section.

2. Remove the upper intake manifold. For additional information, refer to Section.

3. Disconnect the following electrical connectors.

  • 42-pin engine bulkhead connector
  • 16-pin connector
  • 8-pin connector
  • A/C pressure switch

Fuel Charging Wiring Harness

4. Separate the wiring harness from the dash panel.

Fuel Charging Wiring Harness

5. Disconnect the intake manifold runner control (IMRC) actuator electrical connector.

Fuel Charging Wiring Harness

6. Disconnect the RH heated oxygen sensor (HO2S) electrical connector and the 16-pin electrical connector.

Fuel Charging Wiring Harness

7. Disconnect the crankshaft position (CKP) sensor electrical connector.

Fuel Charging Wiring Harness

8. Disconnect the camshaft position (CMP) sensor electrical connector.

Fuel Charging Wiring Harness

9. NOTE: Right side shown, left side similar.

Disconnect the six fuel injector electrical connectors.

Fuel Charging Wiring Harness

10. Disconnect the cylinder head temperature (CHT) sensor electrical connector on the back of the left cylinder head.

Fuel Charging Wiring Harness

11. Disconnect the engine oil pressure sender electrical connector.

Fuel Charging Wiring Harness

12. Disconnect the fuel pressure sensor electrical connector.

Fuel Charging Wiring Harness

13. Disconnect the LH heated oxygen sensor (HO2S) electrical connector.

Fuel Charging Wiring Harness

14. Disconnect the 16-pin electrical connector on the back of the left cylinder head.

Fuel Charging Wiring Harness

15. Remove the wiring harness:

  • Separate the wiring harness from the fuel supply manifold.

16. To install, reverse the removal procedure.

    Fuel Injectors
    Material Item Specification SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Removal and Installation WARNING: Do not smoke or carry lighted ...

    Supply Manifold
    Removal and Installation WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present an ...

    Other materials:

    Transmission (Disassembly)
    Special Tool(s) Remover, Mainshaft Bearing 308-058 (T77J-7025-H) Screw, Bearing Removal tube 308-092 (T84T-7025-B) Holding Fixture, Transmission 307-003 (T57L-500-B) Remover, Bushing 307-001 (TOOL-1175-AC) ...

    Ignition Switch Lock Cylinder - Functional
    Removal and Installation 1. Disconnect the battery ground cable. 2. Remove the ignition switch lock cylinder (11582). 1. Insert the ignition key and turn to the RUN position. 2. Using a 1/8-inch drift, press the ignition switch lock cylinder release ...

    Actuator Cable - Speed Control
    1. Remove the speed control actuator cable end from the throttle body. 1. Lift the speed control cable from the throttle nailhead. 2. Release the speed control cable from the throttle bracket. 2. Remove the speed control cable from the retaining cli ...