Ford Mustang (1999-2004) Service Manual: Fuel Injectors

Material

Item Specification
SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H

Removal and Installation

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before working on or disconnecting any of the fuel lines or fuel system components, the fuel pressure must be relieved. Failure to follow these instructions may result in personal injury

1. Remove the supply manifold. For additional information, refer to Supply Manifold in this section.

2. Remove the six fuel injectors from the supply manifold.

Fuel Injectors

3. CAUTION: The retaining clip must be in the upper groove on the injector or the injector may become loose.

NOTE: Inspect the two O-rings from each fuel injector. Install new O-rings as needed.

NOTE: Lubricate the new O-rings with clean engine oil to aid installation.

To install, reverse the removal procedure.

Fuel Injectors

    Throttle Body
    Removal and Installation WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present an ...

    Fuel Charging Wiring Harness
    Removal and Installation WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present an ...

    Other materials:

    Pump - CII
    Special Tool(s) Teflon Seal Replacer Set 211D027 (D90P-3517-A) or equivalent Removal and Installation 1. Disconnect the power steering hose. Remove and discard the seal ring. 2. Disconnect the power steering hose. 3. Remove the pulley. ...

    Installation
    1. CAUTION: The timing chain procedures must be followed exactly or damage to the valve and pistons will result. Compress the tensioner plunger, using an edge of a vise. 2. While holding the ratchet mechanism, push the ratchet arm back into the tensioner ...

    Glass, Frames and Mechanisms (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 100 , Power Windows for schematic and connector information. Refer to Wiring Diagrams Cell 56 , Rear Window Defrost for schematic and connector information. Special Tool(s) Worldwide Diagnostic System (WDS) 4 ...