Ford Mustang (1999-2004) Service Manual: Fuel Injectors

Material

Item Specification
SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H

Removal and Installation

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before working on or disconnecting any of the fuel lines or fuel system components, the fuel pressure must be relieved. Failure to follow these instructions may result in personal injury

1. Remove the supply manifold. For additional information, refer to Supply Manifold in this section.

2. Remove the six fuel injectors from the supply manifold.

Fuel Injectors

3. CAUTION: The retaining clip must be in the upper groove on the injector or the injector may become loose.

NOTE: Inspect the two O-rings from each fuel injector. Install new O-rings as needed.

NOTE: Lubricate the new O-rings with clean engine oil to aid installation.

To install, reverse the removal procedure.

Fuel Injectors

    Throttle Body
    Removal and Installation WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present an ...

    Fuel Charging Wiring Harness
    Removal and Installation WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present an ...

    Other materials:

    Engine (Removal)
    Special Tool(s) Lifting Bracket, Engine 303-D087 (D93P-6001-A1) Lifting Bracket, Engine 303-D088 (D93P-6001-A2) Spreader Bar 303-D089 (D93P-6001-A3) Removal All vehicles 1. Disconnect the battery ground cable. Fo ...

    Fuel quality
    Note: Use of any fuel other than those recommended may cause powertrain damage and a loss of vehicle performance; repairs may not be covered under warranty. Choosing the Right Fuel Use only unleaded fuel or unleaded fuel blended with a maximum of 15% ethanol. ...

    Installation
    CAUTION: Electronic modules are sensitive to static electrical charges. If exposed to these charges, damage may result. 1. NOTE: Two technicians are necessary to carry out this step. Install the instrument panel. 2. Install the upper instrument pa ...