Ford Mustang (1999-2004) Service Manual: Fuel Injectors

Material

Item Specification
SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H

Removal and Installation

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before working on or disconnecting any of the fuel lines or fuel system components, the fuel pressure must be relieved. Failure to follow these instructions may result in personal injury

1. Remove the supply manifold. For additional information, refer to Supply Manifold in this section.

2. Remove the six fuel injectors from the supply manifold.

Fuel Injectors

3. CAUTION: The retaining clip must be in the upper groove on the injector or the injector may become loose.

NOTE: Inspect the two O-rings from each fuel injector. Install new O-rings as needed.

NOTE: Lubricate the new O-rings with clean engine oil to aid installation.

To install, reverse the removal procedure.

Fuel Injectors

    Throttle Body
    Removal and Installation WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present an ...

    Fuel Charging Wiring Harness
    Removal and Installation WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present an ...

    Other materials:

    Valve Cover RH
    Removal and Installation 1. Remove the throttle body. For additional information, refer to Section. 2. Disconnect the crankcase vent hose. 3. Remove the differential feedback exhaust gas recirculation (EGR) system vacuum hoses and the bracket bolts. Po ...

    1-2 Accumulator
    Removal 1. Compress the 1-2 accumulator cover and remove the accumulator piston retaining ring. 2. NOTE: Note the location of the 1-2 accumulator springs for reference during assembly. Remove the 1-2 accumulator. 1. Remove the 1-2 accumulator cover. 2. ...

    Component Tests
    Starter Motor -Voltage Drop Test WARNING: When servicing starter motor or carrying out other underhood work in the vicinity of the starter motor, be aware that the heavy gauge battery input lead at the starter solenoid is "electrically hot" at all times. A p ...