Ford Mustang (1999-2004) Service Manual: System Air Flow Description
MAX A/C

When MAX A/C is selected:
- The air inlet door vacuum control motor is at full vacuum, closing off outside air and admitting only recirculated air.
- The panel/defrost door vacuum control motor is at full vacuum and the panel/floor door vacuum control motor is at no vacuum, directing airflow to the instrument panel A/C registers. A small amount of airflow from the side window demisters will be present.
- Blended air temperature is available.
- The A/C compressor will operate if the outside temperature is above approximately 6C (43F).
- The blower motor is on.
NORM A/C

When NORM A/C is selected:
- The air inlet door vacuum control motor is at no vacuum, admitting only outside air into the passenger compartment.
- The panel/defrost door vacuum control motor is at full vacuum and the panel/floor door vacuum control motor is at no vacuum, directing airflow to the instrument panel A/C registers. A small amount of airflow from the side window demisters will be present.
- Blended air temperature is available.
- The A/C compressor will operate if the outside air temperature is above approximately 6C (43 F).
- The blower motor is on.
PANEL

When PANEL is selected:
- The air inlet door vacuum control motor is at no vacuum, admitting only outside air into the passenger compartment.
- The panel/defrost door vacuum control motor is at full vacuum and the panel/floor door vacuum control motor is at no vacuum, directing airflow to the instrument panel A/C registers. A small amount of airflow from the side window demisters will be present.
- The temperature can be adjusted to heat the air, but the air cannot be cooled below the outside temperature.
- The A/C compressor will not operate.
- The blower motor is on.
OFF

When OFF is selected:
- The air inlet door vacuum control motor is at full vacuum, closing off outside air from entering the passenger compartment.
- The panel/floor door vacuum control motor is at full vacuum and the panel/defrost door vacuum control motor is at no vacuum, closing off airflow to the defrost duct, side window demisters, floor duct and instrument panel A/C registers.
- The A/C compressor will not operate.
- The blower motor is off.
FLOOR

When FLOOR is selected:
- The air inlet door vacuum control motor is at no vacuum, admitting only outside air into the passenger compartment.
- The panel/floor door vacuum control motor is at full vacuum and the panel/defrost door vacuum control motor is at no vacuum, directing airflow to the floor duct. A small amount of airflow from the side window demisters will be present.
- The temperature can be adjusted to heat the air, but the air cannot be cooled below the outside temperature.
- The A/C compressor will not operate.
- The blower motor is on.
FLOOR/DEFROST

When FLOOR/DEFROST is selected:
- The air inlet door vacuum control motor is at no vacuum, admitting only outside air into the passenger compartment.
- The panel/floor door vacuum control motor is at partial vacuum and the panel/defrost door vacuum control motor is at no vacuum, directing airflow to the floor duct, the defroster duct, and the side window demisters.
- The temperature can be adjusted to heat or cool the air below the outside temperature.
- The A/C compressor will operate if the outside air temperature is above approximately 6C (43 F).
- The blower motor is on.
DEFROST

When DEFROST is selected:
- The air inlet door vacuum control motor is at no vacuum, admitting only outside air into the passenger compartment.
- The panel/floor door and panel/defrost door vacuum control motors are at no vacuum, directing airflow to the defroster duct and the side window demisters.
- The temperature can be adjusted to heat or cool the air below the outside temperature.
- The A/C compressor will operate if the outside air temperature is above approximately 6C (43 F).
- The blower motor is on.
Electrical Components



Principles of Operation
There are four main principles involved with the basic theory of
operation:
heat transfer
latent heat of vaporization
relative humidity
effects of pressure
Heat Transfer
If two substan ...
Climate Control System (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 54 , Air Conditioner/Heater for schematic
and connector information.
Special Tool(s)
Connector, Refrigerant
Pressure Line
412-093 (T94P-19623-E)
...
Other materials:
Valve - Seat Inspection
Valve and Seat Refacing Measurements
CAUTION: After grinding valves or valve seats, check valve
clearance.
1. Check the valve head and seat.
Check valve angles.
Check margin width.
Refer to the appropriate section in Group 303 for the procedure.
...
Tire Wear Chart
Wheel and tire NVH concerns are directly related to vehicle speed and are not
generally affected by
acceleration, coasting or decelerating. Also, out-of-balance wheel and tires can
vibrate at more than
one speed. A vibration that is affected by the engine ...
Pulley - CIII Pump
Special Tool(s)
Pump Pulley Replacer
211-185 (T91P-3A733-A)
Pump Pulley Remover
211-016 (T69L-10300-B)
Removal
1. Remove the drive belt.
2. Raise and support the vehicle.
3. Using the special tool, remove the pulley.
Inspect the p ...
