Ford Mustang (1999-2004) Service Manual: Fuel Injectors

Removal

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before working on or disconnecting any of the fuel lines or fuel system components, the fuel pressure must be relieved. Failure to follow these instructions may result in personal injury.

1. Relieve the fuel pressure. For additional information, refer to Section.

2. Remove the supply manifold. For additional information, refer to Fuel Injection Supply Manifold in this section.

3. Remove the fuel injectors from the supply manifold.

Fuel Injectors

Installation

1. NOTE: Lubricate the new O-rings with Super Premium SAE 10W-30, XO-10W30-DSP or equivalent meeting Ford specification WSS-M2C153-G, to aid installation.

Inspect the two O-rings on each fuel injector. Install new O-rings if necessary.

Fuel Injectors

2. Install the fuel injectors onto the supply manifold.

Fuel Injectors

3. Install the fuel supply manifold.

    Throttle Body
    Removal WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may be ignited. ...

    Other materials:

    Air Conditioning (A/C) Compressor - 3.8L
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation CAUTION: If installing a new air conditioning compressor due to an internal failur ...

    Reservoir - CIII Pump
    Removal 1. Remove the bolts. 2. Disconnect the power steering hoses. Remove the reservoir. Installation 1. To install, reverse the removal procedure. 2. Fill and leak check the power steering system. ...

    A/C Compressor Pressure Relief Valve
    An A/C compressor pressure relief valve is incorporated into the compressor A/C manifold and tube to: relieve unusually high refrigerant system discharge pressure buildups. For specifications regarding operating pressure(s), refer to Section. prevent ...