Ford Mustang (1999-2004) Service Manual: A/C Compressor and Clutch Assembly

A/C Compressor and Clutch Assembly

NOTE: Internal A/C compressor components are not serviced separately. The FS-10 A/C compressor is serviced only as an assembly. The A/C clutch pulley, A/C clutch field coil (19D798) and the shaft seal are serviceable.

The FS-10 A/C compressor has the following characteristics:

  • A ten-cylinder swashplate design utilizing the tangential design mount.
  • A one-piece lip-type seal (installed from the front of the A/C compressor) is used to seal it at the shaft opening in the assembly.
  • Five double-acting pistons operate within the cylinder assembly. The pistons are actuated by a swashplate that converts the rotating action of the shaft to a reciprocating force.
  • Reed-type discharge valves are located between the cylinder assembly and the head at each end of the A/C compressor.
  • The A/C compressor uses PAG oil, or equivalent. This oil contains special additives required for the A/C compressor.
  • The A/C compressor oil from vehicles equipped with an FS-10 A/C compressor may have some dark colored streaking while maintaining a normal oil viscosity. This is normal for the A/C compressor and is caused by break-in wear of the piston rings.

A/C Compressor and Clutch Assembly

 

A/C Compressor and Clutch Assembly

The magnetic A/C clutch has the following characteristics:

  • It drives the compressor shaft.
  • When the battery positive voltage (B+) is applied to the A/C clutch field coil, the clutch plate and hub assembly is drawn toward the A/C clutch pulley.
  • The magnetic force locks the clutch plate and hub assembly and the A/C clutch pulley together as one unit, causing the compressor shaft to rotate.
  • When (B+) is removed from the A/C clutch field coil, springs in the clutch plate and hub assembly move the clutch plate away from the A/C clutch pulley.
    Air Conditioning (Description and Operation)
    The A/C refrigerant system is a clutch cycling orifice tube type. The system components are: A/C compressor (19703) A/C clutch (2884) A/C condenser core (19712) A/C evaporator core (19860) suct ...

    A/C Compressor Pressure Relief Valve
    An A/C compressor pressure relief valve is incorporated into the compressor A/C manifold and tube to: relieve unusually high refrigerant system discharge pressure buildups. For specifications ...

    Other materials:

    Cable Adjustment
    1. NOTE: Make sure that the range selector lever is tight against the rearward overdrive stop. Place the transmission range selector lever in the overdrive position. 2. Raise and support the vehicle. For additional information, refer to Section. ...

    Reservoir - CIII Pump
    Removal 1. Remove the bolts. 2. Disconnect the power steering hoses. Remove the reservoir. Installation 1. To install, reverse the removal procedure. 2. Fill and leak check the power steering system. ...

    Air Conditioning (A/C) System Flushing
    Special Tool(s) A/C Flush and Purge Machine 219-00022 (part of 219-00023) or equivalent A/C Flush and Purge Fitting Kit 219-00024 (part of 219-00023) or equivalent WARNING: Use extreme care and observe all safety and service ...