Ford Mustang (1999-2004) Service Manual: Inspection and Verification

NOTE: If any concerns are noted with the speedometer, stoplamps, or horn, address those concerns by referring to their associated sections before continuing speed control diagnosis.

1. Verify the customer concern by operating the speed control system.

2. Visually inspect for obvious signs of mechanical and electrical damage.

Visual Inspection Chart

Mechanical Electrical
  • Deactivator switch
  • Speed control actuator cable not attached to throttle
  • Speed control actuator cable not fully seated to the engine bracket
  • Central junction box (CJB) Fuse:
  • 15 (15A)
  • 33 (15A)
  • 35 (15A)
  •  Battery junction box (BJB) fuse:
  • HORN (20A)
  • Wiring harness
  • Loose or corroded connections
  • Speed control actuator switches

3. If the fault is not visually evident, verify the symptom and GO to the Symptom chart.

    Principles of Operation
    The speed control system is designed to maintain vehicle speed above 48 km/h (30 mph). After the ON switch is depressed, depressing the SET/ACCEL switch will activate the speed control servo. To inc ...

    Symptom Chart
    NOTE: New speed control diagnostic software is available in Version 12 or higher for the diagnostic tool. When using this software, it is necessary to use Next Generation Speed Control Adapter 007- ...

    Other materials:

    Piston - Pin to Bore Diameter
    1. WARNING: Cover the end of the pin bore with a hand or shop rag when removing the retainer ring, since it has a tendency to spring out. Wear eye protection. NOTE: Piston and piston pins are a matched set and should not be interchanged. Measure the pisto ...

    Installation
    1. CAUTION: Timing chain procedures must be followed exactly or damage to the pistons or valves will result. Compress the tensioner plunger, using a soft-jawed vise. 2. Install a retaining clip on the tensioner to hold the plunger in during installation. ...

    Cylinder Head Temperature (CHT) Sensor - 3.8L
    Removal 1. Disconnect the battery ground cable. For additional information refer to Section. 2. Disconnect the cylinder head temperature sensor connector. 3. Remove the CHT sensor. Installation 1. To install, reverse the removal procedure. ...