Ford Mustang (1999-2004) Service Manual: Inspection and Verification

NOTE: A new instrument cluster must be reconfigured.

NOTE: The instrument panel dimmer switch is a part of the headlamp switch.

1. Verify the customer concern.

2. Visually inspect for obvious signs of electrical damage.

Visual Inspection Chart

Electrical

  • Central junction box (CJB) fuses:

  • 5 (15A)

  • 21 (5A)

  • 34 (20A)

  • 37 (5A)

  • 32 (15A)

  • 27 (20A)

  • Circuitry

  • Damaged switch

3. If the fault is not visually evident, determine the symptom and proceed to the Symptom Chart.

Symptom Chart

Condition Possible Sources Action
  • The control illumination is inoperative
  • Central junction box (CJB) fuse 37 (5A).
  • Circuitry.
  • Headlamp switch.
  • Go To Pinpoint Test A .
  • The instrument cluster illumination is inoperative
  • Circuitry.
  • Instrument cluster.
  • Bulb(s).
  • Go To Pinpoint Test B .
  • The climate control illumination is inoperative
  • Circuitry.
  • Bulb(s).
  • Go To Pinpoint Test C .
  • The audio system illumination is inoperative
  • Circuitry.
  • Audio unit.
  • Go To Pinpoint Test D .
  • A single illumination source is inoperative
  • Circuitry.
  • Switch.
  • Go To Pinpoint Test E .
    Instrument Cluster and Panel Illumination (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 71 , Instrument Illumination for schematic and connector information. Special Tool(s) 73III Automotive Meter 105-R0057 or equivalent ...

    Pinpoint Tests
    PINPOINT TEST A: THE CONTROL ILLUMINATION IS INOPERATIVE Test Step Result / Action to Take A1 CHECK PARKING LAMPS YesPlace the headlamp switch in the OFF position. GO to A2 . No ...

    Other materials:

    Cylinder Head - Distortion
    Special Tool(s) Straight Edge 303-D039 (D83L-4201-A) or equivalent 1. Use a straight edge and a feeler gauge to inspect the cylinder head for flatness. If the cylinder head is distorted, install a new cylinder head. Cylinder Bore -Cleaning ...

    Accelerator Pedal and Shaft
    Removal and Installation 1. Push the accelerator cable nylon bushing out of the accelerator pedal and shaft arm. 2. Remove the accelerator pedal and shaft. Remove the nuts. Remove the accelerator pedal and shaft. 3. To install, reverse the removal pro ...

    Brake Disc Machining
    Special Tool(s) Gauge, Clutch Housing 308-021 (T75L-4201-A) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equiv ...