Ford Mustang (1999-2004) Service Manual: Installation

1. Lubricate the lip of the wheel bearing oil seal

  • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESAM1C75- B.

2. CAUTION: Do not damage the wheel bearing oil seal.

Install the two axle shafts.

Axle Shaft

3. CAUTION: Do not damage the rubber O-ring in the axle shaft groove.

Install the U-washer.

1. Position the two U-washers on the button end of the axle shaft.

2. Pull the axle shaft outward.

Axle Shaft

4. NOTE: If a new pinion shaft lock bolt is unavailable, coat the threads with Threadlock and Sealer EOAZ-19554-AA or equivalent meeting Ford specification WSK-M2G351-A5 prior to installation.

Install the differential pinion shaft.

1. Align the hole in the differential pinion shaft with the case lock bolt hole.

2. Install a new differential pinion shaft lock bolt.

Axle Shaft

5. Install the differential housing cover and fill the rear axle with the specified lubrication. For additional information, refer to Differential Housing Cover in this section.

6. Install the rear brake anti-lock sensor. .

7. Install the rear brakes. .

8. Install the tire and wheel assembly. 9. Lower the vehicle.

    Removal
    1. Raise and support the vehicle. 2. Remove the wheel and tire assembly. 3. Remove the rear brake disc (2C026). 4. Remove the differential housing cover (4033) and drain the lubricant. For addi ...

    Other materials:

    Battery Cables
    Removal WARNING: Batteries normally produce explosive gases which can cause personal injury. Therefore, do not allow flames, sparks or lighted substances to come near the battery. When charging or working near a battery, always shield your face an ...

    Supercharger Belt Tensioner
    Removal and Installation 1. Remove the supercharger drive belt cover. 2. Rotate the supercharger belt tensioner clockwise and remove the supercharger belt. 3. Remove the bolts and the supercharger belt tensioner. 4. To install, reverse the removal proced ...

    Key Programming - Enable/Disable Spare Key Programming
    Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent diagnostic tool NOTE: The spare key programming switch is a diagnostic tool programmable switch that provides the ca ...