Ford Mustang (1999-2004) Service Manual: Installation
1. Install a new upper intake manifold gasket.
2. NOTE: Refer to the location note made during removal and make sure the bolts are installed in the correct locations.
Install the upper intake manifold. Tighten the bolts in two stages in the sequence shown.
- Stage 1: Tighten to 10 Nm (89 lb-in).
- Stage 2: Rotate an additional 90 degrees (1/4 turn).
3. Connect the vacuum hose.
4. Connect the following:
- Ignition coil electrical connector.
- Radio interference capacitor electrical connector.
- Spark plug wires.
5. Connect the vacuum hoses.
6. Connect the PCV tube.
7. Connect the differential pressure feedback EGR system electrical and vacuum connections.
8. Connect the EGR vacuum regulator solenoid electrical and vacuum connections.
9. Position the accelerator cable bracket and install the bolts.
10. Connect the accelerator and speed control cables to the throttle body cam.
11. Connect the EVAP return tube and the TP sensor electrical connector.
12. Connect the vacuum hose and the IAC valve electrical connector.
13. Install the engine air cleaner outlet pipe. For additional information, refer to Section .
14. Connect the battery ground cable. For additional information, refer to Section .
Removal
1. Disconnect the battery ground cable. For additional information, refer
to Section.
2. Remove the engine air cleaner outlet pipe. For additional information,
refer to Section.
3. Disconnect ...
Lower Intake Manifold
Material
...
Other materials:
Engine Ignition (Description and Operation)
Eight separate ignition coils:
are controlled by the powertrain control module (PCM).
are mounted directly above each spark plug.
are controlled by the powertrain control module for correct firing
sequence.
The spark plug:
changes the high vo ...
Oil Pump Screen and Pickup Tube
Removal and Installation
1. Remove the oil pan (6675). For additional information, refer to Oil
Pan in this section.
2. Remove the oil pump screen cover and tube (6622) and discard the gasket.
1. Remove the nut.
2. Remove the two bolts.
3. Remov ...
Sensor - Front
Removal
1. Remove the wheel and tire assembly.
2. Remove the inner fender splash shield.
1. Remove the inner fender splash shield push pins.
2. Remove the inner fender splash shield screw.
3. Remove the inner fender splash shield.
3. Remove the front ...