Ford Mustang (1999-2004) Service Manual: Installation

1. Install a new upper intake manifold gasket.

Upper Intake Manifold

2. NOTE: Refer to the location note made during removal and make sure the bolts are installed in the correct locations.

Install the upper intake manifold. Tighten the bolts in two stages in the sequence shown.

  • Stage 1: Tighten to 10 Nm (89 lb-in).
  • Stage 2: Rotate an additional 90 degrees (1/4 turn).

Upper Intake Manifold

3. Connect the vacuum hose.

Upper Intake Manifold

4. Connect the following:

  • Ignition coil electrical connector.
  • Radio interference capacitor electrical connector.
  • Spark plug wires.

Upper Intake Manifold

5. Connect the vacuum hoses.

Upper Intake Manifold

6. Connect the PCV tube.

Upper Intake Manifold

7. Connect the differential pressure feedback EGR system electrical and vacuum connections.

Upper Intake Manifold

8. Connect the EGR vacuum regulator solenoid electrical and vacuum connections.

Upper Intake Manifold

9. Position the accelerator cable bracket and install the bolts.

Upper Intake Manifold

10. Connect the accelerator and speed control cables to the throttle body cam.

Upper Intake Manifold

11. Connect the EVAP return tube and the TP sensor electrical connector.

Upper Intake Manifold

12. Connect the vacuum hose and the IAC valve electrical connector.

Upper Intake Manifold

13. Install the engine air cleaner outlet pipe. For additional information, refer to Section .

14. Connect the battery ground cable. For additional information, refer to Section .

    Removal
    1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Remove the engine air cleaner outlet pipe. For additional information, refer to Section. 3. Disconnect ...

    Lower Intake Manifold
    Material ...

    Other materials:

    Degas Bottle - 4.6L(2V) and 4.6L(4V)
    Removal and Installation 1. Drain the engine coolant from the degas bottle only. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section. 2. Disconnect the radiator vent hose. 3. Remove the degas bottle return hos ...

    Reverse Sun Gear
    Disassembly   1. Remove the reverse clutch sun gear assembly and the No. 4 forward clutch hub bearing and race. 2. Remove the forward clutch sun gear assembly and the No. 5 forward clutch sun gear bearing and race. Assembly 1. The forward clutch ...

    Bushing - Stabilizer Bar
    Removal CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number or an equivalent part must be installed, if i ...