Ford Mustang (1999-2004) Service Manual: Installation
1. Install a new upper intake manifold gasket.
2. NOTE: Refer to the location note made during removal and make sure the bolts are installed in the correct locations.
Install the upper intake manifold. Tighten the bolts in two stages in the sequence shown.
- Stage 1: Tighten to 10 Nm (89 lb-in).
- Stage 2: Rotate an additional 90 degrees (1/4 turn).
3. Connect the vacuum hose.
4. Connect the following:
- Ignition coil electrical connector.
- Radio interference capacitor electrical connector.
- Spark plug wires.
5. Connect the vacuum hoses.
6. Connect the PCV tube.
7. Connect the differential pressure feedback EGR system electrical and vacuum connections.
8. Connect the EGR vacuum regulator solenoid electrical and vacuum connections.
9. Position the accelerator cable bracket and install the bolts.
10. Connect the accelerator and speed control cables to the throttle body cam.
11. Connect the EVAP return tube and the TP sensor electrical connector.
12. Connect the vacuum hose and the IAC valve electrical connector.
13. Install the engine air cleaner outlet pipe. For additional information, refer to Section .
14. Connect the battery ground cable. For additional information, refer to Section .
Removal
1. Disconnect the battery ground cable. For additional information, refer
to Section.
2. Remove the engine air cleaner outlet pipe. For additional information,
refer to Section.
3. Disconnect ...
Lower Intake Manifold
Material
...
Other materials:
Crankshaft End Play
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
1. Measure the crankshaft end play. Use a Dial Indicator Gauge with Holding
Fixture to measure
crankshaft end play.
2. Position the crankshaft t ...
Battery Cables
Removal
WARNING: Batteries normally produce explosive gases which can
cause personal injury.
Therefore, do not allow flames, sparks or lighted substances to come
near the battery. When
charging or working near a battery, always shield your face an ...
Exhaust Manifold - LH
Removal
1. Raise and support the vehicle. For additional information, refer to
Section.
2. Remove the LH exhaust manifold flange nuts.
3. Remove the RH exhaust manifold flange nuts.
4. Lower the vehicle.
5. NOTE: Discard the exhaust manifold gasket.
...