Ford Mustang (1999-2004) Service Manual: Installation

1. Install a new upper intake manifold gasket.

Upper Intake Manifold

2. NOTE: Refer to the location note made during removal and make sure the bolts are installed in the correct locations.

Install the upper intake manifold. Tighten the bolts in two stages in the sequence shown.

  • Stage 1: Tighten to 10 Nm (89 lb-in).
  • Stage 2: Rotate an additional 90 degrees (1/4 turn).

Upper Intake Manifold

3. Connect the vacuum hose.

Upper Intake Manifold

4. Connect the following:

  • Ignition coil electrical connector.
  • Radio interference capacitor electrical connector.
  • Spark plug wires.

Upper Intake Manifold

5. Connect the vacuum hoses.

Upper Intake Manifold

6. Connect the PCV tube.

Upper Intake Manifold

7. Connect the differential pressure feedback EGR system electrical and vacuum connections.

Upper Intake Manifold

8. Connect the EGR vacuum regulator solenoid electrical and vacuum connections.

Upper Intake Manifold

9. Position the accelerator cable bracket and install the bolts.

Upper Intake Manifold

10. Connect the accelerator and speed control cables to the throttle body cam.

Upper Intake Manifold

11. Connect the EVAP return tube and the TP sensor electrical connector.

Upper Intake Manifold

12. Connect the vacuum hose and the IAC valve electrical connector.

Upper Intake Manifold

13. Install the engine air cleaner outlet pipe. For additional information, refer to Section .

14. Connect the battery ground cable. For additional information, refer to Section .

    Removal
    1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Remove the engine air cleaner outlet pipe. For additional information, refer to Section. 3. Disconnect ...

    Lower Intake Manifold
    Material ...

    Other materials:

    Engine Ignition (Description and Operation)
    Eight separate ignition coils: are controlled by the powertrain control module (PCM). are mounted directly above each spark plug. are controlled by the powertrain control module for correct firing sequence. The spark plug: changes the high vo ...

    Oil Pump Screen and Pickup Tube
    Removal and Installation 1. Remove the oil pan (6675). For additional information, refer to Oil Pan in this section. 2. Remove the oil pump screen cover and tube (6622) and discard the gasket. 1. Remove the nut. 2. Remove the two bolts. 3. Remov ...

    Sensor - Front
    Removal 1. Remove the wheel and tire assembly. 2. Remove the inner fender splash shield. 1. Remove the inner fender splash shield push pins. 2. Remove the inner fender splash shield screw. 3. Remove the inner fender splash shield. 3. Remove the front ...