Ford Mustang (1999-2004) Service Manual: Removal
1. Disconnect the battery ground cable. For additional information, refer to Section.
2. Remove the engine air cleaner outlet pipe. For additional information, refer to Section.
3. Disconnect the vacuum hose and the idle air control (IAC) valve electrical connector.

4. Disconnect the throttle position (TP) sensor electrical connector and the evaporative emissions (EVAP) return tube.

5. Disconnect the accelerator and the speed control cables from the throttle body cam.

6. Remove the bolts and position the accelerator cable bracket assembly aside.

7. Disconnect the differential pressure feedback exhaust gas recirculation (EGR) system electrical and vacuum connections.

8. Disconnect the EGR vacuum regulator solenoid electrical and vacuum connections.

9. Disconnect the positive crankcase ventilation (PCV) tube.

10. Disconnect the vacuum hoses.

11. Disconnect the following:
- Ignition coil electrical connector.
- Radio interference capacitor electrical connector.
- Spark plug wires.

12. Disconnect the vacuum hose.

13. NOTE: For ease in installation, record the location of the long bolts and the short bolts.
Remove the upper intake manifold.
1. Remove the 12 bolts.
2. Remove the upper intake manifold.

14. Remove and discard the upper intake manifold gasket.

Installation
1. Install a new upper intake manifold gasket.
2. NOTE: Refer to the location note made during removal and make sure
the bolts are installed in
the correct locations.
Install the upper intake mani ...
Other materials:
Rear Drive Axle/Differential - Ford 7.5-Inch Ring Gear
General Specifications
a: In-vehicle repair refill capacities are determined by filling the rear axle
with the specified lubricant to
6.4-14.3-mm (1/4-9/16-in) below the bottom of the fill hole.
Torque Specifications
...
Engine - 4.6L (2V)
General Specifications
a - With installation of a new filter.
b - Distance front edge of bearing is installed below front face of cylinder
block.
c - Time necessary for plunger to leak down 1.6 mm of travel with 222 N force
and leak down fluid in
tap ...
Bleeding - Components
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224, New Generation STAR (NGS)
Tester
418-F052, or equivalent scan
tool
NGS Flash Cable
418-F120 (007-00531) or
Equivalent
...

