Ford Mustang (1999-2004) Service Manual: Removal

1. Disconnect the battery ground cable. For additional information, refer to Section.

2. Remove the engine air cleaner outlet pipe. For additional information, refer to Section.

3. Disconnect the vacuum hose and the idle air control (IAC) valve electrical connector.

Upper Intake Manifold

4. Disconnect the throttle position (TP) sensor electrical connector and the evaporative emissions (EVAP) return tube.

Upper Intake Manifold

5. Disconnect the accelerator and the speed control cables from the throttle body cam.

Upper Intake Manifold

6. Remove the bolts and position the accelerator cable bracket assembly aside.

Upper Intake Manifold

7. Disconnect the differential pressure feedback exhaust gas recirculation (EGR) system electrical and vacuum connections.

Upper Intake Manifold

8. Disconnect the EGR vacuum regulator solenoid electrical and vacuum connections.

Upper Intake Manifold

9. Disconnect the positive crankcase ventilation (PCV) tube.

Upper Intake Manifold

10. Disconnect the vacuum hoses.

Upper Intake Manifold

11. Disconnect the following:

  • Ignition coil electrical connector.
  • Radio interference capacitor electrical connector.
  • Spark plug wires.

Upper Intake Manifold

12. Disconnect the vacuum hose.

Upper Intake Manifold

13. NOTE: For ease in installation, record the location of the long bolts and the short bolts.

Remove the upper intake manifold.

1. Remove the 12 bolts.

2. Remove the upper intake manifold.

Upper Intake Manifold

14. Remove and discard the upper intake manifold gasket.

Upper Intake Manifold

    Installation
    1. Install a new upper intake manifold gasket. 2. NOTE: Refer to the location note made during removal and make sure the bolts are installed in the correct locations. Install the upper intake mani ...

    Other materials:

    Disassembly
    Main Control Valve Body - Disassembled View   1. Remove the torque converter clutch (TCC) solenoid and the shift solenoid. 1. Remove the bolt. 2. Remove the shift solenoid. 3. Remove the TCC solenoid. 2. Remove the two reinforcement plate ...

    Car2U® home automation system
    WARNING: Make sure that the garage door and security device are free from obstruction when you are programming. Do not program the system with the vehicle in the garage. WARNING: Do not use the system with any garage door opener that does not have the safety s ...

    Removal
    Automatic transmission vehicles 1. Remove the flexplate. For additional information, refer to Flexplate in this section. Manual transmission vehicles 2. Remove the flywheel. For additional information, refer to Flywheel in this section. All vehicles 3. Using ...