Ford Mustang (1999-2004) Service Manual: Removal
1. Disconnect the battery ground cable. For additional information, refer to Section.
2. Remove the engine air cleaner outlet pipe. For additional information, refer to Section.
3. Disconnect the vacuum hose and the idle air control (IAC) valve electrical connector.
4. Disconnect the throttle position (TP) sensor electrical connector and the evaporative emissions (EVAP) return tube.
5. Disconnect the accelerator and the speed control cables from the throttle body cam.
6. Remove the bolts and position the accelerator cable bracket assembly aside.
7. Disconnect the differential pressure feedback exhaust gas recirculation (EGR) system electrical and vacuum connections.
8. Disconnect the EGR vacuum regulator solenoid electrical and vacuum connections.
9. Disconnect the positive crankcase ventilation (PCV) tube.
10. Disconnect the vacuum hoses.
11. Disconnect the following:
- Ignition coil electrical connector.
- Radio interference capacitor electrical connector.
- Spark plug wires.
12. Disconnect the vacuum hose.
13. NOTE: For ease in installation, record the location of the long bolts and the short bolts.
Remove the upper intake manifold.
1. Remove the 12 bolts.
2. Remove the upper intake manifold.
14. Remove and discard the upper intake manifold gasket.
Installation
1. Install a new upper intake manifold gasket.
2. NOTE: Refer to the location note made during removal and make sure
the bolts are installed in
the correct locations.
Install the upper intake mani ...
Other materials:
Pulley - CIII Pump
Special Tool(s)
Pump Pulley Replacer
211-185 (T91P-3A733-A)
Pump Pulley Remover
211-016 (T69L-10300-B)
Removal
1. Remove the drive belt.
2. Raise and support the vehicle.
3. Using the special tool, remove the pulley.
Inspect the p ...
Accelerator Pedal and Shaft
Removal and Installation
1. Push the accelerator cable nylon bushing out of the accelerator pedal and
shaft arm.
2. Remove the accelerator pedal and shaft.
Remove the nuts.
Remove the accelerator pedal and shaft.
3. To install, reverse the removal pro ...
Removal
WARNING: Do not smoke, carry lighted tobacco or an open flame of any
type when
working on or near any fuel-related components. Highly flammable mixtures are
always present
and may be ignited, possibly resulting in personal injury.
WARNING: Fuel supply lines ...