Ford Mustang (1999-2004) Service Manual: Installation
1. Install the intake manifold and gaskets, tighten the bolts in the sequence shown.
2. NOTE: The O-ring is to be installed on the top of the thermostat.
Install the water thermostat and the O-ring.
- Install a new O-ring as necessary.
3. Install the water outlet adapter.
4. Connect the water temperature indicator sender.
5. Position the engine harness and attach to the intake manifold in two locations.
6. Connect the heater hose.
7. Install the generator.
8. Connect the electrical connector.
9. Connect the battery lead.
10. Install the generator support brace.
11. Install the ignition coils.
12. Install the fuel injection supply manifold and fuel injectors as an assembly.
13. Install four studs.
14. Position the vacuum harness and connect to the climate control vacuum supply hoses.
15. Connect the ignition coils and the fuel injectors.
16. Connect the fuel charging ground wire.
17. Connect the fuel pressure sensor electrical connector and the vacuum hose.
18. Install the throttle body and adapter as an assembly.
19. Tighten the bolts in the sequence shown.
20. Connect the throttle position sensor (TPS) electrical connector.
21. Connect the main vacuum supply to the base of the throttle body adapter.
22. Connect the idle air control (IAC) valve electrical connector.
23. Connect the vacuum hose to the EGR valve.
24. Connect the hose to the PCV valve.
25. Connect the PCV hose to the base of the throttle body assembly.
26. Connect the EGR tube to the EGR valve.
27. Install the EGR vacuum regulator solenoid bracket.
28. Connect the EGR vacuum regulator solenoid vacuum supply.
29. Connect the EGR vacuum regulator solenoid electrical connector.
30. Connect the hoses to the differential pressure feedback EGR transducer.
31. Connect the differential pressure feedback EGR electrical connector.
32. Connect the evaporative emissions return line.
33. Install the breather tube.
34. Position the cables and install the bracket.
35. Connect the accelerator cable, speed control actuator cable and the return spring.
36. Connect the upper radiator hose.
37. Connect the upper radiator hose to the water outlet adapter.
38. Connect the fuel line.
39. Install the air cleaner outlet tube.
40. Refill the engine cooling system.
Removal
1. Drain the engine cooling system.
2. Remove the air cleaner outlet tube.
3. Disconnect the fuel line.
4. Disconnect the upper radiator hose from the water outlet connector.
5. Disconnect ...
Valve Cover RH
Material
Item
Specification
Silicone Gasket and Sealant
F7AZ-19554-EA or equivalent
WSE-M4G323-A4
Removal and Installation
1. Remove the air cleaner outlet tube. For additional inf ...
Other materials:
Emission control system
WARNING: Do not park, idle, or drive your vehicle in dry grass
or other dry ground cover. The emission system heats up the
engine compartment and exhaust system, which can start a fire.
WARNING: Exhaust leaks may result in entry of harmful and
potentially leth ...
Glass, Frames and Mechanisms (Description and Operation)
Component Location
Windshield Glass
The windshield exterior mouldings are installed with the windshield
glass. The windshield exterior
mouldings cannot be replaced without removal of the windshield.
Window Regulator Control Switch
Power windows ...
Vehicle Certification (VC) Label Locator
The upper portion of the vehicle certification (VC) label contains the
manufacturer name, the month
and year of manufacture, the certification statement and the VIN. It also
includes gross vehicle weight
ratings (GVWR). The VC label is located on the left- ...
