Ford Mustang (1999-2004) Service Manual: Installation

1. Install the intake manifold and gaskets, tighten the bolts in the sequence shown.

Intake Manifold

2. NOTE: The O-ring is to be installed on the top of the thermostat.

Install the water thermostat and the O-ring.

  • Install a new O-ring as necessary.

Intake Manifold

3. Install the water outlet adapter.

Intake Manifold

4. Connect the water temperature indicator sender.

Intake Manifold

5. Position the engine harness and attach to the intake manifold in two locations.

Intake Manifold

6. Connect the heater hose.

Intake Manifold

7. Install the generator.

Intake Manifold

8. Connect the electrical connector.

Intake Manifold

9. Connect the battery lead.

Intake Manifold

10. Install the generator support brace.

Intake Manifold

11. Install the ignition coils.

Intake Manifold

12. Install the fuel injection supply manifold and fuel injectors as an assembly.

Intake Manifold

13. Install four studs.

Intake Manifold

14. Position the vacuum harness and connect to the climate control vacuum supply hoses.

Intake Manifold

15. Connect the ignition coils and the fuel injectors.

Intake Manifold

16. Connect the fuel charging ground wire.

Intake Manifold

17. Connect the fuel pressure sensor electrical connector and the vacuum hose.

Intake Manifold

18. Install the throttle body and adapter as an assembly.

Intake Manifold

19. Tighten the bolts in the sequence shown.

Intake Manifold

20. Connect the throttle position sensor (TPS) electrical connector.

Intake Manifold

21. Connect the main vacuum supply to the base of the throttle body adapter.

Intake Manifold

22. Connect the idle air control (IAC) valve electrical connector.

Intake Manifold

23. Connect the vacuum hose to the EGR valve.

Intake Manifold

24. Connect the hose to the PCV valve.

25. Connect the PCV hose to the base of the throttle body assembly.

Intake Manifold

26. Connect the EGR tube to the EGR valve.

Intake Manifold

27. Install the EGR vacuum regulator solenoid bracket.

Intake Manifold

28. Connect the EGR vacuum regulator solenoid vacuum supply.

Intake Manifold

29. Connect the EGR vacuum regulator solenoid electrical connector.

Intake Manifold

30. Connect the hoses to the differential pressure feedback EGR transducer.

Intake Manifold

31. Connect the differential pressure feedback EGR electrical connector.

Intake Manifold

32. Connect the evaporative emissions return line.

Intake Manifold

33. Install the breather tube.

Intake Manifold

34. Position the cables and install the bracket.

Intake Manifold

35. Connect the accelerator cable, speed control actuator cable and the return spring.

Intake Manifold

36. Connect the upper radiator hose.

Intake Manifold

37. Connect the upper radiator hose to the water outlet adapter.

Intake Manifold

38. Connect the fuel line.

39. Install the air cleaner outlet tube.

40. Refill the engine cooling system.

    Removal
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