Ford Mustang (1999-2004) Service Manual: Fuel System (Description and Operation)
Component Location
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury.
The vehicle:
- uses a returnless fuel system.
- is equipped with a multiport fuel injection (MFI) system.
- uses separately controlled fuel injectors (9F593) for each cylinder. The fuel injectors are mounted to the intake manifold.
- fuel injectors are supplied with pressurized fuel from the fuel pump (9350) through the fuel injection supply manifold (9D280).
- fuel injection supply manifold is controlled by the electronic fuel delivery module which is enabled by the powertrain control module (PCM) (12A650).
Fuel System
Refer to the Powertrain Control/Emissions Diagnosis (PC/ED) manual.
Fuel System - General Information
General Specifications
...
Pressure Relief
Special Tool(s)
Fuel Pressure Gauge
310-012 (T80L-9974-B)
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel-related components. ...
Other materials:
Inspection and Verification
1. Verify the customer concern is with the evaporative emission (EVAP)
system.
2. Visually inspect for the following obvious signs of mechanical damage.
Visual Inspection Chart
Mechanical
Fuel filler cap
EVAP test port
...
Drive Pinion Flange and Drive Pinion Seal
Special Tool(s)
2-Jaw Puller
205-D072 (D97L-4221-A) or
equivalent
Holding Fixture, Drive Pinion
Flange
205-126 (T78P-4851-A)
Installer, Drive Pinion Flange
205-002 (TOOL-4858-E) or
equivalent
...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. NOTE: Synchronizer components are not interchangeable. During
disassembly, mark each
individual synchronizer for assembly. Synchronizer hubs and sleeves are a
selected a ...
