Ford Mustang (1999-2004) Service Manual: Manual

WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately.

CAUTION: Do not allow the brake master cylinder reservoir to run dry during the bleeding operation. Keep the brake master cylinder reservoir filled with the specified brake fluid. Never reuse the brake fluid that has been drained from the hydraulic system.

CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

NOTE: When any part of the hydraulic system has been disconnected for repair or installation of new components, air can get into the system and cause spongy brake pedal action. This requires bleeding of the hydraulic system after it has been correctly connected. The hydraulic system can be bled manually or with pressure bleeding equipment.

1. Clean all dirt from and remove the brake master cylinder filler cap and fill the brake master cylinder reservoir with the specified brake fluid.

Bleeding - System

2. Place a box end wrench on the RH rear bleeder screw. Attach a rubber drain tube to the RH rear bleeder screw and submerge the free end of the tube in a container partially filled with clean brake fluid.

Bleeding - System

3. Have an assistant pump the brake pedal and then hold firm pressure on the brake pedal.

4. Loosen the RH rear bleeder screw until a stream of brake fluid comes out. While the assistant maintains pressure on the brake pedal, tighten the RH rear bleeder screw.

  • Repeat until clear, bubble-free fluid comes out.
  • Refill the brake master cylinder reservoir as necessary.

5. Tighten the RH rear bleeder screw.

Bleeding - System

6. Repeat Steps 2, 3, 4 and 5 for the LH rear bleeder screw.

7. Place a box end wrench on the RH front disc brake caliper bleeder screw. Attach a rubber drain tube to the RH front disc brake caliper bleeder screw, and submerge the free end of the tube in a container partially filled with clean brake fluid.

Bleeding - System

8. Have an assistant pump the brake pedal and then hold firm pressure on the brake pedal.

9. Loosen the RH front disc brake caliper bleeder screw until a stream of brake fluid comes out.

While the assistant maintains pressure on the brake pedal, tighten the RH front disc brake caliper bleeder screw.

  • Repeat until clear, bubble-free fluid comes out.
  • Refill the brake master cylinder reservoir as necessary.

10. Tighten the RH front disc brake caliper bleeder screw. For additional information, refer to Specifications in this section.

Bleeding - System

11. Repeat Steps 7, 8, 9 and 10 for the LH front disc brake caliper bleeder screw.

    Pressure
    1. Clean all dirt from and remove the brake master cylinder filler cap and fill the brake master cylinder reservoir with the specified brake fluid. 2. NOTE: Master cylinder pressure bleeder ada ...

    Other materials:

    Lamp Assembly - Headlamp
    Removal 1. NOTE: Make sure that the headlamp switch and the ignition switch are in the OFF position. Raise the headlamp retainers. 2. Remove the headlamp assembly. Disconnect the electrical connectors and replace the lamp if necessary. Instal ...

    System Bleeding
    1. If required, remove the hydraulic system from the vehicle. Refer to Hydraulic System, Lift Cylinder and Motor in this section. 2. Remove the fill plug at the end of the hydraulic pump. 3. Fill the pump with Mercon Multi-Purpose Automatic Transmiss ...

    Glass, Frames and Mechanisms (Description and Operation)
    Component Location   Windshield Glass The windshield exterior mouldings are installed with the windshield glass. The windshield exterior mouldings cannot be replaced without removal of the windshield. Window Regulator Control Switch Power windows ...