Ford Mustang (1999-2004) Service Manual: Pressure

1. Clean all dirt from and remove the brake master cylinder filler cap and fill the brake master cylinder reservoir with the specified brake fluid.

Bleeding - System

2. NOTE: Master cylinder pressure bleeder adapter tools are available from various manufacturers of pressure bleeding equipment. Follow the instructions of the manufacturer when installing the adapter.

Install the bleeder adapter to the brake master cylinder reservoir, and attach the bleeder tank hose to the fitting on the adapter.

3. NOTE: Bleed the longest line first. Make sure the bleeder tank contains enough specified brake fluid to complete the bleeding operation.

Place a box end wrench on the RH rear bleeder screw. Attach a rubber drain tube to the RH rear bleeder screw, and submerge the free end of the tube in a container partially filled with clean brake fluid.

Bleeding - System

4. Open the valve on the bleeder tank.

5. Loosen the RH rear bleeder screw. Leave open until clear, bubble-free brake fluid flows, then tighten the RH rear bleeder screw and remove the rubber hose.

Bleeding - System

6. Continue bleeding the rear of the system, going in order from the LH rear bleeder screw to the RH front disc brake caliper bleeder screw ending with the LH front disc brake caliper bleeder screw.

7. Close the bleeder tank valve. Remove the tank hose from the adapter, and remove the adapter.

Hydraulic Leak Check

1. NOTE: Brake fluid is water soluble and it is possible that all evidence of fluid leakage has been washed off if the vehicle has been operated in the rain or snow.

Make sure the brake master cylinder reservoir (2K478) is full.

2. Apply the brakes several times and make sure the brake pedal (2455) feel is not spongy. If necessary, bleed the system. For additional information, refer to Bleeding-System in this section.

3. If the reservoir level is dropping, inspect the brake components, fittings and lines to locate the source of the leak.

    Manual
    WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water fo ...

    Runout Check - Brake Disc and Hub
    Special Tool(s) Brake Measurement Kit 134-R0199 or equivalent Material Item Specification High Temperature Nickel Anti- Seize Lubricant F6AZ-9L494-AA ESE-M12A4- A ...

    Other materials:

    Component Tests
    Pressure Test 1. Turn the engine OFF. 2. WARNING: Never remove the pressure relief cap under any conditions while the engine is operating. Failure to follow these instructions could result in damage to the cooling system or engine and/or personal injury. To ...

    Autolamps
    WARNING: In severe weather conditions, it may be necessary to switch your headlamps on manually. Note: If the vehicle is equipped with autolamps, it will have the windshield wiper rainlamp feature. When the windshield wipers are turned to low- or high-speed wi ...

    Weld Nut Repair - Stripped Weld Nut, Restraints Control Module (RCM)
    WARNING: To avoid accidental deployment and possible personal injury, the backup power supply must be depleted before repairing or replacing any front or side air bag supplemental restraint system (SRS) components and before servicing, replacing, ...