Ford Mustang (1999-2004) Service Manual: Pressure

1. Clean all dirt from and remove the brake master cylinder filler cap and fill the brake master cylinder reservoir with the specified brake fluid.

Bleeding - System

2. NOTE: Master cylinder pressure bleeder adapter tools are available from various manufacturers of pressure bleeding equipment. Follow the instructions of the manufacturer when installing the adapter.

Install the bleeder adapter to the brake master cylinder reservoir, and attach the bleeder tank hose to the fitting on the adapter.

3. NOTE: Bleed the longest line first. Make sure the bleeder tank contains enough specified brake fluid to complete the bleeding operation.

Place a box end wrench on the RH rear bleeder screw. Attach a rubber drain tube to the RH rear bleeder screw, and submerge the free end of the tube in a container partially filled with clean brake fluid.

Bleeding - System

4. Open the valve on the bleeder tank.

5. Loosen the RH rear bleeder screw. Leave open until clear, bubble-free brake fluid flows, then tighten the RH rear bleeder screw and remove the rubber hose.

Bleeding - System

6. Continue bleeding the rear of the system, going in order from the LH rear bleeder screw to the RH front disc brake caliper bleeder screw ending with the LH front disc brake caliper bleeder screw.

7. Close the bleeder tank valve. Remove the tank hose from the adapter, and remove the adapter.

Hydraulic Leak Check

1. NOTE: Brake fluid is water soluble and it is possible that all evidence of fluid leakage has been washed off if the vehicle has been operated in the rain or snow.

Make sure the brake master cylinder reservoir (2K478) is full.

2. Apply the brakes several times and make sure the brake pedal (2455) feel is not spongy. If necessary, bleed the system. For additional information, refer to Bleeding-System in this section.

3. If the reservoir level is dropping, inspect the brake components, fittings and lines to locate the source of the leak.

    Manual
    WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water fo ...

    Runout Check - Brake Disc and Hub
    Special Tool(s) Brake Measurement Kit 134-R0199 or equivalent Material Item Specification High Temperature Nickel Anti- Seize Lubricant F6AZ-9L494-AA ESE-M12A4- A ...

    Other materials:

    Support Straps
    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, possibly resulting in personal injury. WARNING: Fuel suppl ...

    Door - Air Inlet Duct
    Removal 1. Remove the evaporator core housing. For additional information, refer to Section. 2. Disconnect the vacuum line. 3. Remove the screws and remove the duct. Installation 1. To install, reverse the removal procedure.   ...

    Torque Converter Leak Check
    Special Tool(s) Leak Tester, Torque Converter 307-421 1. Clean the outside surface of the torque converter. 2. Install the special tool into the converter hub. 3. WARNING: Always follow correct safety procedures while using press. Failure t ...