Ford Mustang (1999-2004) Service Manual: Muffler - 4.6L (2V)

Removal and Installation

1. Use a jack to support and lower the rear axle.

2. Remove the upper arm-to-differential bolt.

Muffler - 4.6L (2V)

3. Remove the nut and bolt, and disconnect the rear shock absorbers (18124) from the axle housing.

  • Discard the nut.

Muffler - 4.6L (2V)

4. Lower the rear axle.

5. Remove the dual converter assembly nuts. (RH shown, LH similar.)

Muffler - 4.6L (2V)

6. Remove the RH intermediate exhaust hanger insulator.

Muffler - 4.6L (2V)

7. Remove the RH muffler (5230) from the rear exhaust hanger insulator (5260).

Muffler - 4.6L (2V)

8. Remove the LH muffler (5230) from the rear exhaust hanger insulator (5260).

Muffler - 4.6L (2V)

9. Remove the LH intermediate exhaust hanger insulator.

Muffler - 4.6L (2V)

10. Remove the LH and RH mufflers.

Muffler - 4.6L (2V)

11. CAUTION: Do not use oil or grease-based lubricants on the insulators as they deteriorate the rubber.

NOTE: A soap-and-water solution will ease installation of the exhaust hanger insulators.

To install, reverse the removal procedure.

    Muffler - 3.8L
    Removal and Installation 1. Raise and support the vehicle. For additional information, refer to Section. 2. Support the rear axle with a suitable jack. 3. Remove the upper arm-to-differential bolt. ...

    Muffler - 4.6L (4V)
    Removal and Installation 1. Raise and support the vehicle. For additional information, refer to Section. 2. NOTE: RH side shown, LH side similar. Remove the dual converter assembly nuts. 3. Remove ...

    Other materials:

    Camshaft End Play - Push Rod Engines
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. Remove the valve tappets. Refer to the appropriate section in Group 303 for the procedure. 2. Use a Dial Indicator Gauge with Holding Fixture ...

    Handles, Locks, Latches and Mechanisms
    General Specifications Torque Specifications LOCK REPAIR/REPLACEMENT SPECIFICATIONS ...

    Floor Console
    Removal and Installation All vehicles 1. Disconnect the battery ground cable. For additional information, refer to Section . 2. Apply the parking brake. Vehicles with automatic transmission 3. Place the selector lever in the 1 position. Vehicle ...