Ford Mustang (1999-2004) Service Manual: Muffler - 4.6L (2V)

Removal and Installation

1. Use a jack to support and lower the rear axle.

2. Remove the upper arm-to-differential bolt.

Muffler - 4.6L (2V)

3. Remove the nut and bolt, and disconnect the rear shock absorbers (18124) from the axle housing.

  • Discard the nut.

Muffler - 4.6L (2V)

4. Lower the rear axle.

5. Remove the dual converter assembly nuts. (RH shown, LH similar.)

Muffler - 4.6L (2V)

6. Remove the RH intermediate exhaust hanger insulator.

Muffler - 4.6L (2V)

7. Remove the RH muffler (5230) from the rear exhaust hanger insulator (5260).

Muffler - 4.6L (2V)

8. Remove the LH muffler (5230) from the rear exhaust hanger insulator (5260).

Muffler - 4.6L (2V)

9. Remove the LH intermediate exhaust hanger insulator.

Muffler - 4.6L (2V)

10. Remove the LH and RH mufflers.

Muffler - 4.6L (2V)

11. CAUTION: Do not use oil or grease-based lubricants on the insulators as they deteriorate the rubber.

NOTE: A soap-and-water solution will ease installation of the exhaust hanger insulators.

To install, reverse the removal procedure.

    Muffler - 3.8L
    Removal and Installation 1. Raise and support the vehicle. For additional information, refer to Section. 2. Support the rear axle with a suitable jack. 3. Remove the upper arm-to-differential bolt. ...

    Muffler - 4.6L (4V)
    Removal and Installation 1. Raise and support the vehicle. For additional information, refer to Section. 2. NOTE: RH side shown, LH side similar. Remove the dual converter assembly nuts. 3. Remove ...

    Other materials:

    Engine (Disassembly)
    Special Tool(s) Impact Slide Hammer 100-001 (T50T-100-A) Remover, Crankshaft Rear Oil Slinger 303-514 (T95P-6701-AH) Remover, Crankshaft Rear Oil Seal 303-519 (T95P-6701-EH) Remover, Crankshaft Vibration ...

    Charge Air Cooler
    Material Item Specification Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323-EA Removal and Installation 1. Drain the supercharger coolant. For additional information, refer to Section. 2. Release the fuel pressure. F ...

    Selector Lever
    Removal 1. Remove the shifter top control panel. 2. Disconnect the electrical connectors. 3. Remove the shifter bezel. 4. Remove the bulb from the bezel. 5. Disconnect the TCS connector. 6. CAUTION: Extra force may be needed to lift up on the handl ...