Ford Mustang (1999-2004) Service Manual: Muffler - 4.6L (2V)
Removal and Installation
1. Use a jack to support and lower the rear axle.
2. Remove the upper arm-to-differential bolt.
3. Remove the nut and bolt, and disconnect the rear shock absorbers (18124) from the axle housing.
- Discard the nut.
4. Lower the rear axle.
5. Remove the dual converter assembly nuts. (RH shown, LH similar.)
6. Remove the RH intermediate exhaust hanger insulator.
7. Remove the RH muffler (5230) from the rear exhaust hanger insulator (5260).
8. Remove the LH muffler (5230) from the rear exhaust hanger insulator (5260).
9. Remove the LH intermediate exhaust hanger insulator.
10. Remove the LH and RH mufflers.
11. CAUTION: Do not use oil or grease-based lubricants on the insulators as they deteriorate the rubber.
NOTE: A soap-and-water solution will ease installation of the exhaust hanger insulators.
To install, reverse the removal procedure.
Muffler - 3.8L
Removal and Installation
1. Raise and support the vehicle. For additional information, refer to
Section.
2. Support the rear axle with a suitable jack.
3. Remove the upper arm-to-differential bolt. ...
Muffler - 4.6L (4V)
Removal and Installation
1. Raise and support the vehicle. For additional information, refer to
Section.
2. NOTE: RH side shown, LH side similar.
Remove the dual converter assembly nuts.
3. Remove ...
Other materials:
Communication Circuit Wiring Repair
Special Tool(s)
Heat Gun
107-R0300 or equivalent
1. Disconnect the battery ground cable. For additional information, refer to
Section.
2. Strip the wires.
3. NOTE: Use rosin core mildly activated (RMA) solder, not acid core
solder.
Solder ...
Clutch Controls (Description and Operation)
The clutch control system engages and disengages the clutch. The clutch
control system disengages
the clutch when the clutch pedal is depressed and engages the clutch when the
clutch pedal is
released. Clutch pedal motion is transmitted by the c ...
Inspection and Assembly Requirements - Following an
A/C
Compressor Failure
CAUTION: To prevent refrigerant system contamination and possible
failure of the new
A/C compressor, carry out the following procedures.
1. NOTE: A dirty A/C evaporator core orifice or a condenser to
evaporator tube containing black
refrigerant oil and parti ...