Ford Mustang (1999-2004) Service Manual: Muffler - 4.6L (4V)

Removal and Installation

1. Raise and support the vehicle. For additional information, refer to Section.

2. NOTE: RH side shown, LH side similar.

Remove the dual converter assembly nuts.

Muffler - 4.6L (4V)

3. Remove the RH exhaust hanger insulator (5260).

Muffler - 4.6L (4V)

4. Remove the LH exhaust hanger insulator (5260).

Muffler - 4.6L (4V)

5. Remove the RH intermediate exhaust pipe hanger insulator.

Muffler - 4.6L (4V)

6. Remove the LH exhaust pipe hanger insulator.

Muffler - 4.6L (4V)

7. Remove the RH exhaust pipe hanger insulator.

Muffler - 4.6L (4V)

8. Remove the LH exhaust pipe hanger insulator.

Muffler - 4.6L (4V)

9. Remove the RH and LH mufflers.

Muffler - 4.6L (4V)

10. CAUTION: Do not use oil or grease-based lubricants on the insulators as they deteriorate the rubber.

NOTE: A soap-and-water solution will ease installation of the exhaust hanger insulators.

To install, reverse the removal procedure.

    Muffler - 4.6L (2V)
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    Dual Converter Y-Pipe - 3.8L
    Removal NOTE: The RH and LH catalytic converters are serviceable separately. 1. Raise and support the vehicle. For additional information, refer to Section. 2. CAUTION: When repairing the exhaust sys ...

    Other materials:

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    Preparation 1. Before deactivating/activating the belt minder, set the parking brake. 2. Place the gearshift in P (Park) (automatic transmission) or the neutral position (manual transmission). 3. Place the ignition switch in the OFF position. ...

    Refrigerant Identification Testing
    Special Tool(s) Refrigerant Identifier with Air- Radicator 198-00003 or equivalent 1. NOTE: An A/C refrigerant analyzer must be used to identify gas samples taken directly from the refrigeration system or storage containers prior to recoveri ...

    Special Operating Condition Requirements
    When towing a trailer or using a camper or car-top carrier: Change engine oil and install a new oil filter every 4,800 km (3,000 miles) or 3 months. Change transfer case fluid every 96,000 km (60,000 miles). Change manual transmission fluid as required. ...