Ford Mustang (1999-2004) Service Manual: Pinion Seal

Special Tool(s)

Installer, Drive Pinion Oil Seal 205-133 (T79P-4676-A)

Removal

1. Remove the pinion flange (4851). For additional information, refer to Drive Pinion Flange in this section.

2. Force up the metal flange of the rear axle drive pinion seal (4676).

  • Install gripping pliers and strike with a hammer to remove the seal.

Pinion Seal

Installation

1. Lubricate the new rear axle drive pinion seal.

  • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESAM1C75- B.

2. CAUTION: Installation without the proper tool can result in early seal failure.

Pinion Seal

CAUTION: If the rear axle drive pinion seal becomes misaligned during installation, remove it and install a new one.

Using the special tool, install the rear axle drive pinion seal.

3. Install the pinion flange.

    Installation
    1. Inspect the rear axle pinion flange seal journal for rust, nicks, and scratches prior to installing the flange. Polish the seal journal with fine crocus cloth, if necessary. 2. Lubricate the rear ...

    Axle Housing
    Special Tool(s) Plug Set, Differential 205-294 (T89P-4850-B) Protector, Differential Seal (Pair) 205-461 Remover, Halfshaft 205-475 Remover, Steering Arm 2 ...

    Other materials:

    Rear Bumper
    Removal and Installation All vehicles 1. Remove the rear bumper cover. For additional information, refer to Rear Bumper Cover in this section. 2. Remove the rear bumper cover isolator. Vehicles with 4.6L engines 3. Remove the bolts and the exhaust outlet pip ...

    Key Programming - Program a Key Using Two Programmed Keys
    Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent diagnostic tool NOTE: This procedure only works if two or more programmed ignition keys are available and it is desi ...

    Functionality
    With the ignition switch in the RUN position, voltage is applied through the warning indicator I circuit 904 (LG/RD) to the voltage regulator. This turns the regulator on, allowing current to flow from battery sense A circuit 36 (YE/WH) to the genera ...