Ford Mustang (1999-2004) Service Manual: Pinion Seal

Special Tool(s)

 Installer, Drive Pinion Oil Seal 205-133 (T79P-4676-A)

Removal

1. Remove the pinion flange (4851). For additional information, refer to Drive Pinion Flange in this section.

2. Force up the metal flange of the rear axle drive pinion seal (4676).

  • Install gripping pliers and strike with a hammer to remove the seal.

Pinion Seal

Installation

1. Lubricate the new rear axle drive pinion seal.

  • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESAM1C75- B.

2. CAUTION: Installation without the proper tool can result in early seal failure.

Pinion Seal

CAUTION: If the rear axle drive pinion seal becomes misaligned during installation, remove it and install a new one.

Using the special tool, install the rear axle drive pinion seal.

3. Install the pinion flange.

    Installation
    1. Inspect the rear axle pinion flange seal journal for rust, nicks, and scratches prior to installing the flange. Polish the seal journal with fine crocus cloth, if necessary. 2. Lubricate the rear ...

    Axle Housing
    Special Tool(s) Plug Set, Differential 205-294 (T89P-4850-B) Protector, Differential Seal (Pair) 205-461 Remover, Halfshaft 205-475 Remover, Steering Arm 2 ...

    Other materials:

    Installation
    1. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant. ...

    Starter Motor - 3.8L
    Removal WARNING: When servicing starter motor (11002) or carrying out other underhood work in the vicinity of the starter motor, be aware that the heavy gauge battery input lead at the starter solenoid (11390) is "electrically hot" at all times. A prote ...

    Removal
    1. Raise and support the vehicle. 2. Remove the rear wheel and tire assemblies. 3. CAUTION: Remove the rear brake calipers to prevent drag during the drive pinion bearing preload adjustment. CAUTION: Do not allow the calipers to hang from the brake hoses ...