Ford Mustang (1999-2004) Service Manual: Pinion Seal

Special Tool(s)

 Installer, Drive Pinion Oil Seal 205-133 (T79P-4676-A)

Removal

1. Remove the pinion flange (4851). For additional information, refer to Drive Pinion Flange in this section.

2. Force up the metal flange of the rear axle drive pinion seal (4676).

  • Install gripping pliers and strike with a hammer to remove the seal.

Pinion Seal

Installation

1. Lubricate the new rear axle drive pinion seal.

  • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESAM1C75- B.

2. CAUTION: Installation without the proper tool can result in early seal failure.

Pinion Seal

CAUTION: If the rear axle drive pinion seal becomes misaligned during installation, remove it and install a new one.

Using the special tool, install the rear axle drive pinion seal.

3. Install the pinion flange.

    Installation
    1. Inspect the rear axle pinion flange seal journal for rust, nicks, and scratches prior to installing the flange. Polish the seal journal with fine crocus cloth, if necessary. 2. Lubricate the rear ...

    Axle Housing
    Special Tool(s) Plug Set, Differential 205-294 (T89P-4850-B) Protector, Differential Seal (Pair) 205-461 Remover, Halfshaft 205-475 Remover, Steering Arm 2 ...

    Other materials:

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    Removal and Installation Cobra 1. Disconnect the intake air temperature (IAT) sensor. All vehicles 2. Disconnect the vacuum hose. 3. Disconnect the breather hose. NOTE: Cobra shown, Mach I similar. 4. Loosen the clamps and remove the air cleaner outle ...

    Fuel Charging and Controls
    The fuel injection supply manifold (9F792): delivers fuel to the fuel injector. receives fuel from the fuel supply line. The throttle body: controls air supply to the upper intake manifold by positioning the throttle plate. connects the accelerator ca ...

    Throttle Position (TP) Sensor
    Removal NOTE: The 3.8L engine is shown; the 4.6L (2V) is similar. 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Remove the throttle position (TP) sensor. Disconnect the connector. Remove the screws, ...