Ford Mustang (1999-2004) Service Manual: Pinion Seal

Special Tool(s)

Installer, Drive Pinion Oil Seal 205-133 (T79P-4676-A)

Removal

1. Remove the pinion flange (4851). For additional information, refer to Drive Pinion Flange in this section.

2. Force up the metal flange of the rear axle drive pinion seal (4676).

  • Install gripping pliers and strike with a hammer to remove the seal.

Pinion Seal

Installation

1. Lubricate the new rear axle drive pinion seal.

  • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESAM1C75- B.

2. CAUTION: Installation without the proper tool can result in early seal failure.

Pinion Seal

CAUTION: If the rear axle drive pinion seal becomes misaligned during installation, remove it and install a new one.

Using the special tool, install the rear axle drive pinion seal.

3. Install the pinion flange.

    Installation
    1. Inspect the rear axle pinion flange seal journal for rust, nicks, and scratches prior to installing the flange. Polish the seal journal with fine crocus cloth, if necessary. 2. Lubricate the rear ...

    Axle Housing
    Special Tool(s) Plug Set, Differential 205-294 (T89P-4850-B) Protector, Differential Seal (Pair) 205-461 Remover, Halfshaft 205-475 Remover, Steering Arm 2 ...

    Other materials:

    Removal
    1. Disconnect the battery ground cable (14301). 2. Remove the air cleaner outlet tube (9B659). 3. Remove the radiator sight shield (8C291). 4. Remove the coolant recovery reservoir (8A080). 1. Disconnect the hose. 2. Remove the bolts. 3. Remo ...

    Removal
    1. Use a suitable suction device to lower the brake fluid level in the master cylinder reservoir. 2. Raise and support the vehicle. 3. Remove the wheel and tire assembly. 4. Inspect the pads for wear or contamination, install new if worn to ...

    Waxing
    Regular waxing is necessary to protect the paint on your car from the elements. We recommend that you wash and wax the painted surface once or twice a year. When washing and waxing, park your vehicle in a shaded area out of direct sunlight. Always wash your v ...