Ford Mustang (1999-2004) Service Manual: Crankshaft - Connecting Rod Journal Taper, Out of Round
1. Measure the crankshaft connecting rod journal diameters in two directions perpendicular to one another at each end of the connecting rod journal. The difference in the measurements from one end to the other is the taper. Verify measurement is within the wear limit.
- Refer to the appropriate section in Group 303 for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group 303 for the procedure.
Cylinder Bore -Taper
1. Measure the cylinder bore at the top, middle, and bottom of piston ring travel in two directions as indicated. Verify the cylinder bore is within the wear limit. The difference indicates the cylinder bore taper. Bore the cylinder to the next oversize.
- Refer to the appropriate section in Group 303 for the procedure.
Cylinder Bore -Out-of-Round
1. Measure the cylinder bore in two directions. The difference is the out-of-round. Verify the out-ofround is within the wear limit and bore the cylinder to the next oversize limit.
- Refer to the appropriate section in Group 303 for the procedure.
Crankshaft Runout
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
1. NOTE: Crankshaft main bearing journals must be within
specifications before checki ...
Piston Inspection
Special Tool(s)
Scraper, Piston Ring Groove
303-D033 (D81L-6002-D) or
equivalent
CAUTION: Do not use a caustic cleaning solution or a wire brush to
clean the pistons or
damage can o ...
Other materials:
Removal
1. Remove the A/C compressor (19703). For additional information, refer to
Air Conditioning (A/C)
Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.
2. Remove the bolt.
1. Hold the A/C disc and hub assembly (19D786) with the special ...
Camshaft
Special Tool(s)
Holding Tool, Camshaft
303-446 (T93P-6256-AHR)
Material
Item
Specification
Super Premium SAE 5W-20
Engine Oil
XO-5W20-QSP or equivalent
WSS-M2C153-
H
...
Engine (Installation)
Special Tool(s)
Lifting Bracket, Engine
303-D087 (D93P-6001-A1)
Lifting Bracket, Engine
303-D088 (D93P-6001-A2)
Installer Set, Teflon Seal
211-D027 (D90P-3517A) or
equivalent
Spreader Bar
303-D089 (D9 ...