Ford Mustang (1999-2004) Service Manual: Piston - Pin to Bore Diameter

1. WARNING: Cover the end of the pin bore with a hand or shop rag when removing the retainer ring, since it has a tendency to spring out. Wear eye protection.

NOTE: Piston and piston pins are a matched set and should not be interchanged.

Measure the piston pin bore diameter in two directions on each side. Verify the diameter is within specification.

  • If out of specification, install new components as necessary.

Piston - Pin to Bore Diameter

 

Piston - Pin to Bore Diameter

Piston -Diameter

1. Measure the piston diameter 90 degrees from the piston pin at the point indicated.

  • If out of specification, install new components as necessary.

Piston -Diameter

Piston -to Cylinder Bore Clearance

1. Subtract the piston diameter from the cylinder bore diameter to find the piston-to-cylinder bore clearance.

    Piston Inspection
    Special Tool(s) Scraper, Piston Ring Groove 303-D033 (D81L-6002-D) or equivalent CAUTION: Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can o ...

    Piston - Selection
    NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston. 1. Select a piston size based on the cylinder bore. 2. NOTE: For precision fit, new ...

    Other materials:

    Safety precautions
    WARNING: Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire. WARNING: The fuel system may be under pressure. If you hear a hissing sound near the fuel filler inlet, do not refuel until the sound ...

    Exhaust Manifold RH
    Removal and Installation 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Raise the vehicle. For additional information, refer to Section. 3. Remove the dual converter Y-pipe. For additional information, refer to Sec ...

    Audible warnings and indicators
    Key In Ignition Warning Chime Sounds when the key is left in the ignition in the off or accessory position and the driver’s door is opened. Keyless Warning Alert (If Equipped) Sounds when the keyless vehicle is in RUN and the driver’s door is opened. Hea ...