Ford Mustang (1999-2004) Service Manual: Removal

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in personal injury.

1. Disconnect the battery ground cable (14301). For additional information, refer to Section.

2. Disconnect the air cleaner outlet tube. For additional information, refer to Section.

3. Disconnect the 42 pin connector.

Fuel Charging Wiring Harness

4. Separate the wiring harness retainers from the dash panel.

Fuel Charging Wiring Harness

5. Disconnect the following connectors:

  • Throttle position (TP) sensor
  • Idle air control (IAC) valve

Fuel Charging Wiring Harness

6. Disconnect the following connections:

  • Four ignition coils
  • Four fuel injectors
  • Positive crankcase ventilation (PCV) hose from valve cover.

Fuel Charging Wiring Harness

7. Disconnect the following connectors:

  • RH radio ignition interference capacitor
  • Engine coolant temperature (ECT) sensor

Fuel Charging Wiring Harness

8. Disconnect the 16 pin connector

Fuel Charging Wiring Harness

9. Raise the vehicle. For additional information, refer to Section.

10. Disconnect the crankshaft position (CKP) sensor electrical connector.

Fuel Charging Wiring Harness

11. Disconnect the A/C compressor clutch electrical connector.

Fuel Charging Wiring Harness

12. Disconnect the RH heated oxygen sensor (HO2S) electrical connector.

Fuel Charging Wiring Harness

13. Disconnect the LH heated oxygen sensor (HO2S) electrical connector.

Fuel Charging Wiring Harness

14. Lower the vehicle.

15. Disconnect the coolant reservoir electrical connector.

Fuel Charging Wiring Harness

16. Disconnect the following connectors:

  • Camshaft position (CMP) sensor
  • LH radio ignition interference capacitor

Fuel Charging Wiring Harness

17. Separate the wiring harness from the power steering reservoir bracket.

Fuel Charging Wiring Harness

18. Disconnect the generator connectors:

  • Battery power supply wire
  • Voltage regulator

Fuel Charging Wiring Harness

19. Disconnect the following connectors:

  • LH fuel injectors
  • LH ignition coils

Fuel Charging Wiring Harness

20. Disconnect the following connectors:

  • Exhaust vacuum regulator (EVR)
  • Ground wire

Fuel Charging Wiring Harness

21. Disconnect the EGR pressure transducer electrical connector.

Fuel Charging Wiring Harness

22. Disconnect the fuel pressure sensor electrical connector and the vacuum hose.

Fuel Charging Wiring Harness

23. Slide cover up and remove the nut and the power distribution box battery supply wire.

Fuel Charging Wiring Harness

24. NOTE: These two connectors are located under the power distribution box.

Disconnect the two connectors.

Fuel Charging Wiring Harness

25. Disconnect the main vacuum hose.

Fuel Charging Wiring Harness

26. Disconnect the vacuum lines

Fuel Charging Wiring Harness

27. Squeeze the two locking tabs, and remove the accelerator cable and the speed control cable (if equipped) from the bracket and position aside.

Fuel Charging Wiring Harness

28. Separate the fuel charging wiring (9D930) from the rear of the intake manifold (9424) and remove from the vehicle.

Fuel Charging Wiring Harness

    Installation
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