Ford Mustang (1999-2004) Service Manual: Purging - CIII Power Steering Pump
Special Tool(s)
|
Vacuum Pump 416-D002 (D95L-7559-A) or Equivalent |
CAUTION: If the air is not purged from the power steering system correctly, premature power steering pump failure can result. This condition can occur on pre-delivery vehicles with evidence of aerated fluid or on vehicles that have had steering component repairs.
1. NOTE: A whine heard from the power steering pump may be caused by air in the system. The power steering purge procedure must be performed prior to any component repair for which power steering noise complaints are accompanied by evidence of aerated fluid.
Remove the reservoir cap. Check the fluid level. If necessary, fill the reservoir to the correct level.
- Use Motorcraft MERCON Multi-Purpose ATF XT-2-QDX or MERCON equivalent.
2. Tightly insert the Vacuum Pump stopper into the reservoir.
3. Start the vehicle.
4. Using the special tool, apply maximum vacuum and maintain it for a minimum of three minutes with the engine speed set at idle.
5. Release the vacuum and remove the special tool.
6. CAUTION: Do not overfill the reservoir.
Check the fluid level. If necessary, fill the reservoir to the correct level.
- Use Motorcraft MERCON Multi-Purpose ATF XT-2-QDX or MERCON equivalent.
7. Reinstall the special tool. Apply and maintain maximum vacuum.
8. CAUTION: Do not hold the steering wheel against the stops for more than three to five seconds at a time. Damage to the power steering pump will occur.
Cycle the steering wheel fully to the left and right every 30 seconds for approximately five minutes.
9. Stop the engine, release the vacuum, and remove the special tool.
10. Install the reservoir cap.
11. Check for fluid leaks at all of the connections. If the power steering fluid shows signs of air, repeat this procedure.
Purging - CII Power Steering Pump
Special Tool(s)
Vacuum Pump
416-D002 (D95L-7559-A) or
Equivalent
CAUTION: If the air is not purged from the power steering system
correctly, premature
power steering pump failure ca ...
Fill
1. WARNING: Do not mix oil types, any mixture or any unapproved oil can
lead to seal
deterioration and leaks. A leak can ultimately cause loss of fluid, which can
result in a
loss of power steering ...
Other materials:
Camber and Caster Adjustment - Front
All vehicles
1. Remove the rivet. Loosen the nuts and bolt.
Vehicles requiring camber adjustment
2. Move the front suspension camber adjusting plate (3B391) to the required
camber setting.
Vehicles requiring caster adjustment
3. NOTE: If caster adjustment ...
Starter Motor - 3.8L
Removal
WARNING: When servicing starter motor (11002) or carrying out other
underhood work in
the vicinity of the starter motor, be aware that the heavy gauge battery
input lead at the starter
solenoid (11390) is "electrically hot" at all times. A prote ...
Installation
All vehicles
1. NOTE: If the valve cover is not secured within four minutes, the sealant
must be removed and
the sealing area cleaned with metal surface cleaner. Allow to dry until there is
no sign of
wetness, or four minutes, whichever is longer. Failure to ...