Ford Mustang (1999-2004) Service Manual: Communication Circuit Wiring Repair

Special Tool(s)

Heat Gun 107-R0300 or equivalent

1. Disconnect the battery ground cable. For additional information, refer to Section.

2. Strip the wires.

Communication Circuit Wiring Repair

3. NOTE: Use rosin core mildly activated (RMA) solder, not acid core solder.

Solder the wires.

1. Install the heat shrink tube.

2. Twist the wires together.

3. Solder the wires together.

Communication Circuit Wiring Repair

4. NOTE: Wait for the solder to cool before moving the wires.

Bend the wires back in a straight line.

Communication Circuit Wiring Repair

5. Position the (A) heat shrink tube over the (B) wire repair.

  • Overlap the heat shrink tube on both wires.

Communication Circuit Wiring Repair

6. Use the heat gun to heat the repaired area until adhesive flows out both ends of the heat shrink tube.

Communication Circuit Wiring Repair

7. Reconnect the battery ground cable.

 

    Pinpoint Tests
    CAUTION: Be careful when probing the CJB, battery junction box (BJB) or any connectors. Damage will result to the connector receptacle if the probe or terminal being used is too large. CAUTION ...

    Module Configuration
    Module Configuration (Diagnosis and Testing) Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224 New Generation STAR (NGS) Tester 418-F052 or equivalent diagnostic tool ...

    Other materials:

    In California (U.S. Only)
    California Civil Code Section 1793.2(d) requires that, if a manufacturer or its representative is unable to repair a motor vehicle to conform to the vehicle’s applicable express warranty after a reasonable number of attempts, the manufacturer shall be requir ...

    Reservoir
    Removal WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persi ...

    Keyless Entry (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 59 , Generic Electronic Module for schematic and connector information. Refer to Wiring Diagrams Cell 111 , Remote Keyless Entry (RKE) for schematic and connector information. Special Tool(s) 73 Digital M ...