Ford Mustang (1999-2004) Service Manual: Rear Drive Axle and Differential
- The axle housing assembly consists of a cast center section with two steel tube assemblies and a stamped differential housing cover (4033). The differential housing cover uses silicone sealant as a gasket.
- The hypoid-design gearset consists of 8.8-inch ring gear (4209) and a
drive pinion gear (4209).
Two opposed tapered roller bearings support the drive pinion in the axle housing (4010).
- A collapsible spacer (4662), located on the differential pinion shaft, maintains pinion bearing preload. The pinion nut (389546-S100) adjusts the preload.
- Differential bearing shims (4067), located between the differential bearing cups (4222) and the rear axle housing, adjust the differential bearing preload and the ring gear backlash.
- The differential case (4204) is a one-piece design with two openings to allow for assembly of the internal components and lubricant flow. Two opposed tapered roller bearings (differential bearings) (4221) support the differential case in the axle housing. Removable bearing caps (4010) retain the differential assembly in the axle housing.
- Inside the differential case, the differential pinion shaft (4211) supports two differential pinion gears (4215). The pinion gears engage the differential side gears (4236), to which the axle shafts (4234) are splined. The differential pinion shaft lock bolt (4241) retains the differential pinion shaft in the differential case.
- An embossed metal tag, bolted to the differential housing cover, contains rear axle identification.
Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear
General Specifications
Torque Specifications
Description
Nm
lb-ft
lb-in
Bolt retaining the differential pinion shaft to the
differential case
30
22
-
Bolt retaining t ...
Other materials:
Accelerator Cable - Supercharged Engine
Removal and Installation
1. Push the accelerator cable nylon bushing out of the accelerator pedal and
shaft arm.
2. Disconnect the accelerator cable from the throttle cam.
3. Depress the tabs and disconnect the accelerator cable from the bracket.
4. Rel ...
Evaporative Emissions (Diagnosis and Testing)
Special Tool(s)
Evaporative Emission System
Leak Tester
310-F007 (134-00056) or
equivalent
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052, or equivalent scan
tool
Evaporative Em ...
Symptom Chart
Condition
Possible Sources
Action
Difficult
starting
Damaged ignition
system.
Damaged fuel
system.
Damaged starting
system.
Damaged charging
system/battery.
Burnt valve.
Worn piston.
Worn pi ...
