Ford Mustang (1999-2004) Service Manual: Rear Drive Axle and Differential

Rear Drive Axle and Differential

 

Rear Drive Axle and Differential

Rear Drive Axle and Differential

  • The axle housing assembly consists of a cast center section with two steel tube assemblies and a stamped differential housing cover (4033). The differential housing cover uses silicone sealant as a gasket.
  • The hypoid-design gearset consists of 8.8-inch ring gear (4209) and a drive pinion gear (4209).

    Two opposed tapered roller bearings support the drive pinion in the axle housing (4010).

  • A collapsible spacer (4662), located on the differential pinion shaft, maintains pinion bearing preload. The pinion nut (389546-S100) adjusts the preload.
  • Differential bearing shims (4067), located between the differential bearing cups (4222) and the rear axle housing, adjust the differential bearing preload and the ring gear backlash.
  • The differential case (4204) is a one-piece design with two openings to allow for assembly of the internal components and lubricant flow. Two opposed tapered roller bearings (differential bearings) (4221) support the differential case in the axle housing. Removable bearing caps (4010) retain the differential assembly in the axle housing.
  • Inside the differential case, the differential pinion shaft (4211) supports two differential pinion gears (4215). The pinion gears engage the differential side gears (4236), to which the axle shafts (4234) are splined. The differential pinion shaft lock bolt (4241) retains the differential pinion shaft in the differential case.
  • An embossed metal tag, bolted to the differential housing cover, contains rear axle identification.
    Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear
    General Specifications Torque Specifications Description Nm lb-ft lb-in Bolt retaining the differential pinion shaft to the differential case 30 22 - Bolt retaining t ...

    Other materials:

    General Maintenance Information
    NOTE: This is a generic maintenance schedule for all Ford, Lincoln and Mercury vehicles. There may be items listed that do not apply to all vehicles. The Normal Schedule applies to operation of the vehicle under typical, everyday driving conditions. The ma ...

    Extension Housing
    Special Tool(s) Installer, Bearing Cup 204-039 (T77F-1217-B) Adapter for 303-224 (Handle) 205-153 (T80T-4000-W) Disassembly and Assembly   1. Remove the bolt and the output shaft speed (OSS) sensor. 2. Remove the bolt a ...

    Forward Clutch Cylinder
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Compressor, Clutch Spring 307-096 (T81P-70235-A) Protector, Transmission Forward Clutch Outer Fluid Seal 307-423 M ...