Ford Mustang (1999-2004) Service Manual: Removal
1. Remove the A/C compressor (19703). For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.
2. Remove the bolt.
1. Hold the A/C disc and hub assembly (19D786) with the special tool.
2. Remove the bolt.
3. Remove the A/C disc and hub assembly and spacer (19D648).
1. Thread an 8 x 1.25 mm (0.05 in) bolt into the A/C disc and hub assembly to force it from the compressor shaft.
2. Lift the A/C disc and hub assembly and spacer from the compressor shaft.
4. Using the special tool, remove the shaft seal felt from the nose of the A/C compressor.
5. Clean the compressor nose area.
6. Insert the tip of the special tool into one of the snap ring eyes.
7. Rotate the special tool to position the tool tip and the snap ring eye closest to the A/C compressor shaft.
8. Pull the special tool up quickly while keeping the tool shaft against the side of the nose opening and remove the snap ring.
9. Engage the special tool into the inside diameter of the shaft seal.
10. Turn the tool handle clockwise to expand the tool tip inside the shaft seal.
11. Pull the seal from the A/C compressor.
Air Conditioning (A/C) Compressor Shaft Seal
Special Tool(s)
Holding Fixture, Compressor
Clutch (3.8L vehicles)
412-098 (T94P-19703-AH)
Holding Fixture, Compressor
Clutch (4.6L vehicles)
412-103 (T95L-19703-AH)
...
Installation
1. CAUTION: To prevent refrigerant system contamination, do not allow
dirt or other
foreign materials to enter the A/C compressor.
Clean the A/C compressor nose area.
2. Place the shaft seal on the s ...
Other materials:
Key Release Button
Removal
1. Disconnect the battery ground cable.
2. Remove the ignition switch lock cylinder.
1. Insert the ignition key into the ignition switch lock cylinder and
turn to RUN position.
2. Push the ignition switch lock cylinder release tab with a p ...
Installation
1. CAUTION: Lubricate the filler pipe check valve area and the
tank-to-filler pipe
grommet with Serfactant prior to assembly or damage to the filler pipe check
valve will
occur.
NOTE: A new grommet must be used for the installation procedure due to
its dest ...
Battery Disconnect
WARNING: Batteries normally produce explosive gases which can
cause personal injury.
Therefore, do not allow flames, sparks or lighted substances to come
near the battery, always
shield your face and protect your eyes. Always provide ventilation.
...
