Ford Mustang (1999-2004) Service Manual: Removal

1. Disconnect the battery ground cable. For additional information, refer to Section.

2. Drain the engine cooling system. For additional information, refer to Section .

3. Remove the crankshaft pulley. For additional information, refer to Crankshaft Pulley in this section.

4. Remove the water pump pulley.

Engine Front Cover

5. Remove the retainers and position the power steering pump aside.

Engine Front Cover

6. Disconnect the exhaust gas recirculation (EGR) tube.

Engine Front Cover

7. Disconnect the upper radiator hose and the bypass hose.

Engine Front Cover

8. Remove the camshaft position (CMP) sensor.

Engine Front Cover

9. Remove the heater water outlet tube. For additional information, refer to Section.

10. Remove the camshaft synchronizer assembly.

Engine Front Cover

11. Disconnect the lower radiator hose.

Engine Front Cover

12. Disconnect the crankshaft position sensor electrical connector.

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13. Remove the wiring harness pin-type retainer.

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14. Remove the oil filter.

Engine Front Cover

15. Remove the retainers and the water pump.

Engine Front Cover

16. CAUTION: The cap screw is hidden; make sure to remove it or the engine front cover will be damaged.

NOTE: Record the location, type and size of the fasteners.

Remove the engine front cover.

  • Slide the engine front cover off the two dowels.
  • Remove and discard the engine front cover gasket.

Engine Front Cover

    Engine Front Cover
    Material ...

    Installation
    1. CAUTION: In order to prevent foreign material from contaminating the engine block or the engine front cover it is necessary to seal the coolant and oil passages of both components. Failure to ...

    Other materials:

    Vehicle storage
    If you plan on storing your vehicle for an extended period of time (30 days or more), read the following maintenance recommendations to make sure your vehicle stays in good operating condition. All motor vehicles and their components were engineered and teste ...

    Camshaft Lobe Lift
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. Use a Dial Indicator Gauge with Holding Fixture to measure camshaft intake/exhaust lobe lift. Rotate the camshaft and subtract the lowest ...

    Valve Stem to Valve Guide Clearance
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Clearance Gauge, Valve Guide 303-004 (TOOL-6505-E) or equivalent NOTE: Valve stem diameter must be within specifications before checkin ...