Ford Mustang (1999-2004) Service Manual: Removal

1. Remove the upper intake manifold. For additional information, refer to Intake Manifold-Upper in this section.

2. Disconnect the fuel line. For additional information, refer to Section.

3. Remove the coolant by-pass tube. For additional information, refer to Section.

4. Remove the generator. For additional information, refer to Section.

5. Disconnect the electrical connector and the vacuum line from the fuel pressure sensor.

Intake Manifold - Lower

6. Disconnect the eight fuel injector electrical connectors.

Intake Manifold - Lower

7. Separate the fuel charging wiring harness from the fuel injection supply manifold studs in three places.

Intake Manifold - Lower

8. Remove the ten bolts in the sequence shown and raise the lower intake manifold slightly.

Intake Manifold - Lower

9. Disconnect the fuel charging wiring harness from the rear of the lower intake manifold and remove the manifold.

10. Remove the intake manifold gaskets.

  • Clean and inspect the sealing surfaces.

Intake Manifold - Lower

    Intake Manifold - Lower
    Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equivalent WSE-M5B392-A ...

    Installation
    1. Install the lower intake manifold gaskets. 2. Connect the fuel charging wiring harness to the rear of the lower intake manifold and install the manifold. 3. Install the intake manifold fastener ...

    Other materials:

    Reversing Lamps
    Refer to Wiring Diagrams Cell 93 , Backup Lamps for schematic and connector information. Special Tool(s) 73III Automotive Meter or equivalent 105-R0057 Inspection and Verification 1. Verify the customer concern by operating the reversing l ...

    Towing the vehicle on four whe
    Emergency Towing If your vehicle becomes inoperable (without access to wheel dollies, car-hauling trailer, or flatbed transport vehicle), it can be flat-towed (all wheels on the ground, regardless of the powertrain and transmission configuration) under the fol ...

    Installation
    1. Position the side rail and install the bolts. 2. NOTE: Tighten the bottom bolt first. Connect the mounting bracket and install the bolts. 3. NOTE: Line up the marks in the number four bow. Tighten the bolt. 4. Connect the number two and number three ...