Ford Mustang (1999-2004) Service Manual: Removal
1. Remove the upper intake manifold. For additional information, refer to Intake Manifold-Upper in this section.
2. Disconnect the fuel line. For additional information, refer to Section.
3. Remove the coolant by-pass tube. For additional information, refer to Section.
4. Remove the generator. For additional information, refer to Section.
5. Disconnect the electrical connector and the vacuum line from the fuel pressure sensor.
6. Disconnect the eight fuel injector electrical connectors.
7. Separate the fuel charging wiring harness from the fuel injection supply manifold studs in three places.
8. Remove the ten bolts in the sequence shown and raise the lower intake manifold slightly.
9. Disconnect the fuel charging wiring harness from the rear of the lower intake manifold and remove the manifold.
10. Remove the intake manifold gaskets.
- Clean and inspect the sealing surfaces.
Intake Manifold - Lower
Material
Item
Specification
Metal Surface Cleaner
F4AZ-19A536-RA or equivalent
WSE-M5B392-A
...
Installation
1. Install the lower intake manifold gaskets.
2. Connect the fuel charging wiring harness to the rear of the lower intake
manifold and install the
manifold.
3. Install the intake manifold fastener ...
Other materials:
Transmission Filler Tube
Removal
1. Remove the bolt.
2. Remove the fluid filler tube.
Installation
1. To install, reverse the removal procedure.
...
Bumpers
Torque Specifications
Bumpers
CAUTION: Never apply excessive heat to the bumper cover surface. Heat
could cause
distortion of the bumper cover.
The bumper systems consist of the following components:
front bumper
front bumper cover
front bumper cover (Co ...
Installation
1. NOTE: The LH side is shown, and the RH is similar.
Install the supply manifold and tighten the four bolts.
2. Connect the EGR vacuum line.
3. Install the EGR to exhaust manifold tube. For additional information,
refer to Section.
4. NOTE: The eng ...
