Ford Mustang (1999-2004) Service Manual: Removal
1. Remove the upper intake manifold. For additional information, refer to Intake Manifold-Upper in this section.
2. Disconnect the fuel line. For additional information, refer to Section.
3. Remove the coolant by-pass tube. For additional information, refer to Section.
4. Remove the generator. For additional information, refer to Section.
5. Disconnect the electrical connector and the vacuum line from the fuel pressure sensor.
6. Disconnect the eight fuel injector electrical connectors.
7. Separate the fuel charging wiring harness from the fuel injection supply manifold studs in three places.
8. Remove the ten bolts in the sequence shown and raise the lower intake manifold slightly.
9. Disconnect the fuel charging wiring harness from the rear of the lower intake manifold and remove the manifold.
10. Remove the intake manifold gaskets.
- Clean and inspect the sealing surfaces.
Intake Manifold - Lower
Material
Item
Specification
Metal Surface Cleaner
F4AZ-19A536-RA or equivalent
WSE-M5B392-A
...
Installation
1. Install the lower intake manifold gaskets.
2. Connect the fuel charging wiring harness to the rear of the lower intake
manifold and install the
manifold.
3. Install the intake manifold fastener ...
Other materials:
Installation
1. Install the bearing.
1. Position the knuckle on the press.
2. Using the appropriate step plate adapter, press the bearing into the
knuckle until the
bearing clears the snap ring groove and bottoms out in the bore.
2. Install the snap ring.
3. CA ...
Key Programming - Enable/Disable Spare Key
Programming
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052, or equivalent
diagnostic tool
NOTE: The spare key programming switch is a diagnostic tool programmable
switch that provides the
ca ...
Removal
1. Drain the engine cooling system.
2. Remove the air cleaner outlet tube.
3. Disconnect the fuel line.
4. Disconnect the upper radiator hose from the water outlet connector.
5. Disconnect and remove the upper radiator hose.
6. Disconnect the acce ...