Ford Mustang (1999-2004) Service Manual: Removal
1. Remove the upper intake manifold. For additional information, refer to Intake Manifold-Upper in this section.
2. Disconnect the fuel line. For additional information, refer to Section.
3. Remove the coolant by-pass tube. For additional information, refer to Section.
4. Remove the generator. For additional information, refer to Section.
5. Disconnect the electrical connector and the vacuum line from the fuel pressure sensor.
6. Disconnect the eight fuel injector electrical connectors.
7. Separate the fuel charging wiring harness from the fuel injection supply manifold studs in three places.
8. Remove the ten bolts in the sequence shown and raise the lower intake manifold slightly.
9. Disconnect the fuel charging wiring harness from the rear of the lower intake manifold and remove the manifold.
10. Remove the intake manifold gaskets.
- Clean and inspect the sealing surfaces.
Intake Manifold - Lower
Material
Item
Specification
Metal Surface Cleaner
F4AZ-19A536-RA or equivalent
WSE-M5B392-A
...
Installation
1. Install the lower intake manifold gaskets.
2. Connect the fuel charging wiring harness to the rear of the lower intake
manifold and install the
manifold.
3. Install the intake manifold fastener ...
Other materials:
Front Seat Cushion
Disassembly and Assembly
All vehicles
1. Remove the seat track. For additional information, refer to Seat Track
in this section.
2. Remove the seat backrest. For additional information, refer to Front Seat
Backrest in this
section.
Vehicles with powe ...
Valve Stem to Valve Guide Clearance
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
Clearance Gauge, Valve Guide
303-004 (TOOL-6505-E) or
equivalent
NOTE: Valve stem diameter must be within specifications before
checkin ...
Shift Point Road Test
This test verifies that the shift control system is operating
correctly.
1. Bring engine and transmission up to normal operating temperature.
2. Operate vehicle with transmission range selector lever in (D)
position.
3. NOTE: Shift speed ranges a ...