Ford Mustang (1999-2004) Service Manual: Removal

1. Remove the upper intake manifold. For additional information, refer to Intake Manifold-Upper in this section.

2. Disconnect the fuel line. For additional information, refer to Section.

3. Remove the coolant by-pass tube. For additional information, refer to Section.

4. Remove the generator. For additional information, refer to Section.

5. Disconnect the electrical connector and the vacuum line from the fuel pressure sensor.

Intake Manifold - Lower

6. Disconnect the eight fuel injector electrical connectors.

Intake Manifold - Lower

7. Separate the fuel charging wiring harness from the fuel injection supply manifold studs in three places.

Intake Manifold - Lower

8. Remove the ten bolts in the sequence shown and raise the lower intake manifold slightly.

Intake Manifold - Lower

9. Disconnect the fuel charging wiring harness from the rear of the lower intake manifold and remove the manifold.

10. Remove the intake manifold gaskets.

  • Clean and inspect the sealing surfaces.

Intake Manifold - Lower

    Intake Manifold - Lower
    Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equivalent WSE-M5B392-A ...

    Installation
    1. Install the lower intake manifold gaskets. 2. Connect the fuel charging wiring harness to the rear of the lower intake manifold and install the manifold. 3. Install the intake manifold fastener ...

    Other materials:

    Spark Plugs
    Special Tool(s) Remover, Spark Plug Wire 303-106 (T74P-6666A) Material Item Specification Silicone Brake Caliper Grease and Dielectric Compound D7AZ-19A331-A or equivalent ESE-M1C171- A Removal and Installation CAUTION: ...

    System menu features
    Your system offers many menu features, such as allowing you to adjust the touchscreen brightness, time and language, feedback and system settings. You can access these options by pressing the MENU hard button. ...

    Cable and Conduit
    Removal NOTE: The RH rear is shown, the LH is similar. 1. CAUTION: If any component in the parking brake system requires repair or if the rear axle housing (4010) is removed, the cable tension must be released. Release the cable tension. For additional ...