Ford Mustang (1999-2004) Service Manual: Removal

1. Remove the upper intake manifold. For additional information, refer to Intake Manifold-Upper in this section.

2. Disconnect the fuel line. For additional information, refer to Section.

3. Remove the coolant by-pass tube. For additional information, refer to Section.

4. Remove the generator. For additional information, refer to Section.

5. Disconnect the electrical connector and the vacuum line from the fuel pressure sensor.

Intake Manifold - Lower

6. Disconnect the eight fuel injector electrical connectors.

Intake Manifold - Lower

7. Separate the fuel charging wiring harness from the fuel injection supply manifold studs in three places.

Intake Manifold - Lower

8. Remove the ten bolts in the sequence shown and raise the lower intake manifold slightly.

Intake Manifold - Lower

9. Disconnect the fuel charging wiring harness from the rear of the lower intake manifold and remove the manifold.

10. Remove the intake manifold gaskets.

  • Clean and inspect the sealing surfaces.

Intake Manifold - Lower

    Intake Manifold - Lower
    Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equivalent WSE-M5B392-A ...

    Installation
    1. Install the lower intake manifold gaskets. 2. Connect the fuel charging wiring harness to the rear of the lower intake manifold and install the manifold. 3. Install the intake manifold fastener ...

    Other materials:

    Clutch Pedal Position (CPP) Switch
    Removal 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Disconnect the connector. 3. Remove the bolt and the clutch pedal position (CPP) switch. Installation 1. To install, reverse the removal procedure. ...

    Front Subframe - 4.6L (4V) Engine
    Special Tool(s) 3-Bar Engine Support Kit 303-F072 Lifting Bracket, Engine 303-D088 (D93P-6001-A2) Removal and Installation All vehicles 1. Remove the steering gear. For additional information, refer to Section . 2. Remove the low ...

    Cylinder Head
    Special Tool(s) Compressor, Valve Spring 303-163 (T81P-6513-A) Material Item Specification SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disassembly and Assembly CAUTION: If the com ...