Ford Mustang (1999-2004) Service Manual: Installation

1. Install the lower intake manifold gaskets.

Intake Manifold - Lower

2. Connect the fuel charging wiring harness to the rear of the lower intake manifold and install the manifold.

3. Install the intake manifold fasteners and tighten in the sequence shown.

Intake Manifold - Lower

4. Position the fuel charging wiring harness and connect it to the fuel injection supply manifold in three places.

Intake Manifold - Lower

5. Connect the eight fuel injector electrical connectors.

Intake Manifold - Lower

6. Connect the electrical connector and the vacuum line to the fuel pressure sensor.

Intake Manifold - Lower

7. Install the generator. For additional information, refer to Section .

8. Install the coolant bypass tube. For additional information, refer to Section.

9. Connect the fuel line. For additional information, refer to Section.

10. Install the upper intake manifold. For additional information, refer to Intake Manifold-Upper in this section.

    Removal
    1. Remove the upper intake manifold. For additional information, refer to Intake Manifold-Upper in this section. 2. Disconnect the fuel line. For additional information, refer to Section. 3. Remove ...

    Valve Cover RH
    Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equivalent WSE-M5B392- A Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323- A4 ...

    Other materials:

    Principles of Operation
    Key-In-Ignition Warning Chime The key-in-ignition warning chime activates when the generic electronic module (GEM) detects the ignition switch circuits are in the OFF or ACC states and when the GEM detects the driver door is ajar from the driver do ...

    Removal
    CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number must be installed if installation becomes necessary. ...

    Refrigerant System Tests
    Special Tool(s) R-134a Manifold Gauge Set 176-R032A or equivalent 1. Connect the R-134a Manifold Gauge Set. For additional information, refer to Manifold Gauge Set Connection in this section. 2. Adjust the climate controls for maximum cooling ...