Ford Mustang (1999-2004) Service Manual: Installation

1. Install the lower intake manifold gaskets.

Intake Manifold - Lower

2. Connect the fuel charging wiring harness to the rear of the lower intake manifold and install the manifold.

3. Install the intake manifold fasteners and tighten in the sequence shown.

Intake Manifold - Lower

4. Position the fuel charging wiring harness and connect it to the fuel injection supply manifold in three places.

Intake Manifold - Lower

5. Connect the eight fuel injector electrical connectors.

Intake Manifold - Lower

6. Connect the electrical connector and the vacuum line to the fuel pressure sensor.

Intake Manifold - Lower

7. Install the generator. For additional information, refer to Section .

8. Install the coolant bypass tube. For additional information, refer to Section.

9. Connect the fuel line. For additional information, refer to Section.

10. Install the upper intake manifold. For additional information, refer to Intake Manifold-Upper in this section.

    Removal
    1. Remove the upper intake manifold. For additional information, refer to Intake Manifold-Upper in this section. 2. Disconnect the fuel line. For additional information, refer to Section. 3. Remove ...

    Valve Cover RH
    Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equivalent WSE-M5B392- A Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323- A4 ...

    Other materials:

    Evaporative Emission Test Port
    Removal and Installation 1. Disconnect the pin-type retainer. 2. Raise and support the vehicle. For additional information, refer to Section. 3. Remove the RH front wheel. For additional information, refer to Section. 4. Remove the RH front splash shiel ...

    Air Bag Disposal - Undeployed Inoperative
    WARNING: Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module. This will reduce the risk of injury in the event of an accidental deployment. WARNING: Never probe the c ...

    Vacuum Hose Repair - Mini-Tube
    Special Tool(s) Vacuum Pump Kit 416-D002 (D95L-7559-A) or equivalent 1. Measure the length of the damaged area of the mini-tube vacuum hose. 2. Cut a piece of standard 1/8 inch inner diameter vacuum hose approximately 25 mm (1 inch longer t ...