Ford Mustang (1999-2004) Service Manual: Removal

1. Disconnect the battery ground cable. For additional information, refer to Section.

2. Drain the cooling system. For additional information, refer to Section.

3. Recover the refrigerant. For additional information, refer to Section.

4. Remove the air cleaner outlet tube. For additional information, refer to Section.

5. Remove the RH ignition coil cover bolts and the cover.

Valve Cover RH

6. Disconnect the ignition coil electrical connectors.

Valve Cover RH

7. Remove the ignition coils.

Valve Cover RH

8. Remove the throttle body. For additional information, refer to Section.

9. Disconnect the fuel tube spring lock coupling. For additional information, refer to Section.

10. Disconnect the heater hose.

Valve Cover RH

11. Disconnect the A/C suction tube at the accumulator.

Valve Cover RH

12. Disconnect and remove the A/C suction tube.

Valve Cover RH

13. Remove the nut and separate the A/C tube from the condenser.

Valve Cover RH

14. Disconnect the A/C tube at the evaporator.

Valve Cover RH

15. Remove the A/C tube.

1. Disconnect the pin-type retainer.

2. Remove the A/C tube.

Valve Cover RH

16. Disconnect the evaporative emissions (EVAP) return tube.

Valve Cover RH

17. Disconnect the wiring harness from the valve cover stud bolt.

Valve Cover RH

18. Remove the bolts and the RH valve cover.

Valve Cover RH

19. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.

Clean and inspect the sealing surfaces and inspect the valve cover gaskets. If necessary, install new gaskets. Make sure the gaskets are correctly seated on the valve cover.

Valve Cover RH

    Valve Cover RH
    Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equivalent WSE-M5B392- A Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323- A4 ...

    Installation
    1. NOTE: If the valve cover is not secured within four minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness, o ...

    Other materials:

    Rear Spoiler
    Removal and Installation 1. Open the luggage compartment lid. 2. Disconnect the high mounted stoplamp electrical connector. 3. Remove the screws and the nuts. 4. CAUTION: Use care not damge the pin-type retainers and pin-type retainer seals during re ...

    Striker Adjustment
    NOTE: After adjusting the door latch striker plate, verify that the door can be closed easily and fits tightly. 1. Loosen the door latch striker plate bolts. 2. Reposition the door latch striker plate from side to side or up and down as necessary. ...

    Inspection and Verification
    NOTE: A new instrument cluster must be reconfigured. NOTE: The instrument panel dimmer switch is a part of the headlamp switch. 1. Verify the customer concern. 2. Visually inspect for obvious signs of electrical damage. Visual Inspection Chart Electric ...